User Guide Digital Bill Counter AB4000
Warning Before turning the power on, please make sure there are no objects obstructing the operation of the rollers and wheels. Operate the machine only under normal temperatutres. AccuBANKER and its logo are registered trademarks or trademarks of Hilton Trading Corp. All Rights Reserved.
Table of Contents Getting Started: Basic Instructions Important Safety Instructions Other Safety Considerations Box Contents Cleaning of the Machine 1.0 2.0 General Controls and Parts 1.1 Specific Controls Features 2.1 Count Mode 2.2 Batch Function 2.3 ADD Function 2.4 Automatic Start 2.5 Counterfeit Detection 2.
Table of Contents Cont. 3.0 4.0 5.0 6.0 7.0 Operations 3.1 Power Up 3.2 Mode Selection 3.3 Count Function 3.4 ADD Function 3.5 Batch Function 3.6 Counterfeit Detection Functions 3.7 External Display 3.8 Emergency Stop Button Troubleshooting Operational Problems 4.1 Avoiding Problems 4.2 Jamming Maintenance of the Machine 5.
Basic Instructions The AB 4000 Series low-cost front-loading banknote counter provides a simple and agile manner for counting money. It provides effective, accurate, and reliable counting of banknotes along with optional counterfeit detection. This manual has been compiled to provide complete and clear instructions for operating the machine. Before using the machine, read this manual thoroughly. Pay special attention to Sections 1.0 – 3.
Important Safety Instructions When using this bill counter, basic safety precautions should always be followed to reduce the risk of fire, electric shock or injury to persons, including the following: ! War n i n g Do not use this product in areas where it may be exposed to water or other liquids. Unplug this product from the wall outlet before cleaning. Do not use liquid or aerosol cleaners. Use a damp cloth for cleaning. To reduce the risk of electric shock, do not disassemble this product.
Other Safety Considerations • Read and understand all of the safety instructions. • Follow all warnings and instructions marked on the unit. • This product should never be placed near or over a radiator or heater register. This product should not be placed in a built-in installation unless proper ventilation is provided. • This product should be operated only from the type of power source indicated in this user’s guide.
• Never spill liquids of any kind on the product. • Unplug this product from the wall outlet and refer to servicing by qualified service personnel under the following conditions: When the power supply cord or plug is damaged or frayed. If liquid has been spilled into the unit. If the unit has been exposed to rain or water. If the unit does not operate normally while following the operating instructions. Adjust only those controls that are covered by the operating instructions.
Box Contents When opening the box, verify that all of the items described below are included. If any item is damaged or missing, contact the place where the unit was purchased.
Cleaning of the Machine ! WARNING: BEFORE DOING ANY CLEANING, TURN THE POWER SWITCH OFF AND DISCONNECT THE POWER CORD FROM THE MACHINE. KEE P IN MIND TH AT PROBLEMS OR DEFECTS THAT ARISE FROM LACK OF PERIODIC MAINTENANCE ARE NOT COVERED BY THE WARANTY. A) Cleaning the Optical Sensors It is important to clean all of the sensors in the unit to avoid any paper particles or dust from sticking to the light-emitting or light-receiving sensors. This should be done everyday, if possible.
1.0 General Controls and Parts 1. Display 2. Hopper 3. Hopper Guides 4. Stacker 5. Catch Plate 6. External Display 7. Power Switch 8. External Display outlet 9. Thickness Adjusting Screw 10. Power cord Oulet 11.
General Controls and Parts 2 3 9 1 4 5
1.1 Specific Controls 1. Numeric key pad (0-9) 2. ADD 3. MNL (manual start) 4. UV (available on AB4000 UV and AB4000 MG/UV models only) 5. MG (available on AB4000 MG/UV model only) 6. Speed selection 7. Counting Number Display 8. Batch Number Display 9.
2.0 Features 2.1 Count Mode: This is the default mode. The machine will count all banknotes placed in the hopper. 2.2 Batch Function: Batch Counting in any range from 1 – 999. 2.3 ADD Function: This function adds and totals all consecutive operations up to 9999. Removing the banknotes from the stacker will not reset the count to 0. 2.4 Automatic Start: The machine begins counting automatically when banknotes are placed in the hopper. To disable this function or use Manual start, press the MNL button. 2.
3.0 Operations 3.1 Power Up Connect the power cord to power outlet and turn the POWER switch ON. The unit will conduct a self-test diagnostic. The counting number display will show “0” when the unit is ready. Refer to Section 6.0 for any self-test codes. 3.2 Mode Selection Press the button corresponding to the desired function (ADD, UV, MG, MNL). 3.3 Count Function To begin a basic counting function, place a stack of banknotes on the hopper.
Operations Cont. 3.5 BATCH Function Set the batch number by pressing the numeric keypad buttons 1 to 9. The selected number(s) will be displayed in the batch number display. Press the “clear” button to remove the selected batch number and turn off the batch function. 3.6 Counterfeit Detection Functions 3.6.1 UV Detection (for UV and MG/UV models only) Press the “UV” button to turn on the UV detection. The corresponding indicator light will turn on. Also, the batch number display will show “Uv1.
Operations Cont. 3.7 External Display (optional) Connect the external display to the back of the machine by the serial cable. The external display will replicate the counting number from the counting display on the machine. 3.7 Emergency Stop Button In the event of an emergency, this feature can be activated manually by depressing the red Emergency Stop Button located on the right side top cover of the machine. Once the Emergency Stop feature is activated, all operations will be canceled.
4.0 Troubleshooting Operational Problems 4.1 Avoiding Problems Avoid strong light or magnetic sources that will disturb the counterfeit detection functions. Keep the machine clean and free of dust from the sensors. Unplug the machine when not in use. Pre-select the banknotes to be counted in the machine.
Operational Problems Cont. 4.2 Jamming Before beginning operation of the machine, make sure there are no foreign objects in any of the mechanisms such as silica bags, spare parts, etc. To avoid jamming, ensure that banknotes are placed correctly in the machine. If jamming occurs, turn the machine off. Carefully remove the jammed banknotes from the machine with a wooden or rubber stick. Look for any foreign objects such as paper clips, staples, rubber bands, etc. and remove them, if necessary.
Maintenance of the Machine 5.1 Thickness Adjustment Screw The thickness gap is very important to ensure smooth and accurate counting. The gap is calibrated and set at the factory. Adjustments should only be made when persistent errors are encountered or as instructed by an authorized service technician. Using a coin edge or flat head screwdriver, turn the thickness adjustment knob toward the left or “-“ when “EC” or “Ed” messages appear frequently with chained or doubled banknotes.
Error Messages and their Meaning Self-test Codes Meaning Solution E1 Left counting sensors are Clean the sensors or contact dusty or damaged your authorized service center for repair. E2 Right counting sensors Clean the sensors or contact are dusty or damaged your authorized service center for repair. E3 (MG/UV MG sensor error Clean the sensors or contact model only) your authorized service center for repair.
Error Messages and their Meaning Error Code CF1 (UV and MG/UV models only) CF2 (MG/ UV model only) EC Meaning UV suspicious banknote detected Eh Half detection EJ Jam detection MG suspicious banknote detected Chain detection Solution Remove the suspected banknote from the stacker and recheck. Remove the suspected banknote from the stacker and recheck. Remove chained notes and check thickness adjusting screw (Section 5.0). Remove the half note and recheck.
7.0 Specifications Error Code HP Meaning Empty hopper St Stacker obstruction Ed Double note detection Solution Place banknotes in the hopper and restart. Check the stacker sensor for dust or obstructions. Once cleared recount. Remove chained notes and check thickness adjusting screw (Section 5.0).
7.0 Specifications •Ambient Temperature: 32˚ F – 104˚ F (0˚ C – 40˚ C) •Ambient Humidity: 30% – 80% R.H. •Feeding System: Roller Friction System •Hopper Capacity: 300 •Stacker Capacity: 200 •Size of Countable Banknotes: (50 mm X 115 mm – 85 mm X 175 mm) •Thickness of Countable Banknotes: ~ 0.06 – 0.12 mm •Counting Number Display: Four Digits Red LED •Batch Number Display: Three Digits Green LED •Power Source: Single Phase ~110 V, 60 Hz or 220 V, 50 Hz •Power Consumption: < 60 Watts •Dimensions: 10.5” W X 9.
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