Vital/Tina Safety Systems Monitor all types of safety devices! Eliminate the need for safety relays! Simplify connections and cables! Vital Safety Dynamic Pulse Technology......................................................... 4:2 Available in 3 Variations............................................... 4:3 Number of Edens that can be used with Vital and Pluto........................................ 4:4 Number of Tinas that can be used with Vital and Pluto........................................
Safety System using Vital Safety Dynamic Pulse Technology Vital is a safety controller with a dynamic safety circuit that can monitor up to 30 sensors, such as Eden, in accordance with the highest safety level. The safety loop can be expanded by using Tina Duo. Vital has selectable manual or automatic resetting and dual outputs. (The Pluto Safety PLC has many inputs for dynamic safety circuits.
Available in 3 Variations Dynamic Circuit 1 Vital 1 ■ Up to 30 sensors can be connected to the same dynamic safety circuit Vital 2 Dynamic Circuit 1 ■ Two safety circuits are monitored by one module ■ Simple system with extensive functionality ■ Up to 10 sensors can be connected to each dynamic safety circuit ■ Output group 2 can be set for time delay ■ Three different modes of operation Dynamic Circuit 2 Vital 3 Contact Circuit 1 ■ Two safety circuits are monitored by one module ■ Devices with two-c
Number of Edens That Can Be Used with Vital and Pluto The tables below show the number of Edens that can be connected to Vital and Pluto with the maximum voltage variation. The values have been established in a laboratory environment. The actual possible number of connected Edens may therefore differ from those given in the table.
Number of Tinas That Can Be Used with Vital and Pluto The following tables show the numbers of Tina-3A, Tina-6A, Tina-7A and SmileTina that can be connected to Vital and Pluto with the max voltage variation. The values have been established in a laboratory environment. The actual possible number of connected units may therefore differ from those given in the table.
Why should you use the Vital Safety System? ...to be able to connect several safety components in series — at Category 4 — and supervise them with only one safety controller! Vital is the heart of a solution which makes it possible to install/connect many different types of safety devices in the same safety circuit and still achieve PL e according to EN ISO 13849-1. The Vital module is based upon a dynamic singlechannel concept as opposed to conventional dualchannel safety relays.
How does a Vital dynamic circuit work? The dynamic signal consists of a square wave that is transmitted through the safety circuit. The signal is inverted at each safety component and is monitored 200 times per second by Vital or Pluto. The dynamic signal is transmitted as single channel throughout all the protection in the same safety circuit between input terminals T1 and R1. If a protection breaks, the dynamic signal is not transmitted — which is detected by Vital — which breaks its safe outputs.
Vital Safety Controllers Vital is based on a single channel safety concept where multiple safety sensors can be connected in series and monitored with a single safety controller. A dynamic signal is sent from Vital through all connected sensors, and then returned to Vital which then evaluates the received signal. As each safety sensor inverts the signal, it is possible to detect short circuits or faults in any of the sensors.
Vital 1 Safety Controller ■ Up to 30 sensors can be connected to the same dynamic safety circuit Dynamic Circuit 1 Vital 2 Safety Controller ■ Two safety circuits are monitored by one module ■ Simple system with extensive functionality ■ Up to 10 sensors can be connected to each dynamic safety circuit ■ Output group 2 can be set for time delay ■ Three different modes of operation Dynamic Circuit 1 Dynamic Circuit 2 Contact Circuit 1 Dynamic Circuit 2 Vital 3 Safety Controller ■ Two safety circuits ar
Vital 1 Reset Connections Manual Supervised Reset Automatic Reset Testing External Contactor Status B1 The manual supervised reset contact connected to input X1 must be closed and opened in order to activate the relay output. Automatic reset is selected when B1, X1 and X4 are connected. The relay outputs are then activated at the same time as the inputs. Vital 1 Output Connections Relay Outputs Contactors, relays and valves can be supervised by connecting `test’ contacts between B1 and X1.
Vital 1 Technical Data Manufacturer Ordering information Level of safety EN ISO 13849-1 EN 62061 IEC/EN 61508-1…7 EN 954-1 PFHd Color Weight Power supply Vital, A1-A2 From Vital to sensors/units, B1-B2 Fuse An external fuse should be fitted in the supply to A1 Max line resistance at nominal voltage to X1 Power consumption DC supply, nominal voltage (without load) DC supply, nominal voltage (with max load) Dynamic safety circuit T1 R1 Reset input X1 Supply for reset input Reset current ABB AB/Jokab Safety,
Connection of Units and Cable Lengths to Vital 1 SEE DISCLAIMER ON PAGE 4:64 ABB JOKAB SAFETY 4:12 888-282-2123 • www.jokabsafetyna.
Three Connection Alternatives According to PL e (EN ISO 13849-1), connection of sensors/adapter units in the Vital safety circuit must be made per the connection examples. Example Use separate connection cables from each sensor/ adapter unit to the Vital safety controller. Interconnections to be made via suitable terminals in the control cabinet. Example Use Tina4A/Tina8A connector blocks to simplify the connection of externally mounted sensors/adapter units. Only Tina4A/Tina8A connector blocks may be used.
Vital 2 Vital 2 is a safety controller that combines functionality with the quick and easy installation of safety sensors. With two safe input functions and two different output groups, Vital 2 offers the capability to exclusively control smaller machine safety systems that would otherwise have required a programmable controller or multiple safety relays.
Operating Mode M1 - Separate Function Vital 1 Input function 1 controls output group 1, and input function 2 controls output group 2. Operating Mode M2 - Input 1, Master Function Vital 2 Input function 1 stops all outputs, and input function 2 stops output group 2. Operating Mode M3 - Parallel Function Vital 2 Input function 1 and input function 2 operate in parallel and control all outputs. Reset/Auto reset 1 resets both input functions (Reset/Auto Reset 2 is not used). 888-282-2123 • www.jokabsafetyna.
Connection of Protection/Sensors - Vital 2 Depending on the input function and the number of sensors connected to the safety circuit (odd or even number), the dynamic signal is connected between different terminals; Input function 2: Input function 1: T1 R1 R2 T11 A dynamic signal is transmitted from T1, and depending on the number of sensors in the safety circuit, the signal connects back to R1 (odd number of sensors) or R2 (even number of sensors).
Vital 2 Technical Data Manufacturer ABB AB/Jokab Safety, Sweden Ordering information see page 4:57 Level of safety EN ISO 13849-1 EN 62061 IEC/EN 61508-1…7 EN 954-1 PL e, category 4 SIL 3 SIL 3 Category 4 PFHd Relay output Transistor output 2.00×10 -9 1.
Vital 3 Vital 3 is a safety controller that combines functionality with the quick and easy installation of safety sensors. With two safe input functions and two different output groups, Vital 3 offers the capability to exclusively control smaller machine safety systems that would otherwise have required a programmable controller or multiple safety relays.
Operating Mode M1 - Separate Function Vital 3 Input function 1 controls output group 1, and input function 2 controls output group 2. Operating Mode M2 - Input 1, Master Function Vital 3 Input function 1 stops all outputs, and input function 2 stops output group 2. Operating Mode M3 - Parallel Function Vital 3 Input function 1 and input function 2 operate in parallel and control all outputs. Reset/Auto reset 1 resets both input functions (Reset/Auto Reset 2 is not used). 888-282-2123 • www.jokabsafetyna.
Connection of Protection/Sensors - Vital 3 +24 V T1 +24 V T1 S1 Input function 2: Input function 1: Depending on the input function and the number of sensors connected to the safety circuit (odd or even number), the dynamic signal is connected between different terminals; S2 S1 T11 One of the two opening contacts is connected between T1 and S1 (dynamic signal). The second opening contact is connected between +24 V and S2 (static signal).
Vital 3 Technical Data Manufacturer ABB AB/Jokab Safety, Sweden Ordering information see page 4:57 Level of safety EN ISO 13849-1 EN 62061 IEC/EN 61508-1…7 EN 954-1 PL e, category 4 SIL 3 SIL 3 Category 4 PFHd Relay output Transistor output 2.00×10 -9 1.
Why should you use the Tina Adapter Units? ...to adapt safety sensors to a dynamic single-channel circuit according to PL e! The Tina devices adapt safety sensors with mechanical contacts, such as emergency stops, switches and light grids/curtains with dual outputs to the dynamic safety circuit in Vital and Pluto. This means Vital/Pluto complies with EN ISO 13849-1 and 1 SIL 3 in EN 62061 and EN 61508 for the connected safety sensors with the Vital/Pluto controller.
Available in Several Variations 1 Tina 2A Tina 2B Tina 3A Tina 7A Tina 10A Tina 10B/C 2 Tina is available in several versions depending on the type of safety component that is connected to the Vital or Pluto circuit. Also available is a bypassing unit, three connector blocks with 2, 4 or 8 M12 connectors, and a blind plug for un-used connections. As an accessory there is a Y-connector for series or parallel connection and even for connection of light beams with separate transmitter and receiver.
Tina 1A Blanking Plug for Connection Block Tina 1A is a device that is designed for use with the connection blocks Tina 4A or Tina 8A where it is used as a blind plug in unused M12 connections. The device is fitted with a LED for status indication of the dynamic safety circuit.
Tina 2A/B Adaptation Unit Tina 2A/B is a device that adapts the safety sensors with mechanical contacts, such as emergency stops, switches and light curtains/light grids, with their own relay outputs to the dynamic safety circuit. Tina 2A is fitted with M20 contact which simplifies connection to safety sensors prepared for M20 connection. Tina 2B is very small and can often be placed in the safety components' enclosure.
Tina 3A/Aps Adaptation Unit Tina 3A/Aps is a device that adapts the safety sensors with mechanical positive forced disconnecting contacts, such as emergency stops, switches and light curtains/light grids, with their own relay outputs to the dynamic safety loop. Both Tina 3A and Tina 3Aps are fitted with M20 contacts which simplifies connection to safety sensors prepared for M20 connection. The devices are then easily connected to the dynamic safety loop through a 5-pin M12 contact to the Tina device.
Tina 4A Connection Block Tina 4A is a connection block with four 5-pin M12 connections. It is used to connect multiple safety sensors with M12 contacts via a single cable to a Vital controller or Pluto Safety PLC. This simplifies cable running and reduces cable costs. Multiple connection blocks can be connected to a Vital/Pluto. Tina 1A is used for unused M12 connections.
Tina 5A Adaptation Unit Function The Tina 5A is designed for bypassing of safety devices connected to the Vital/Pluto safety circuit and for supervision of lamp indication. During bypassing of safety devices, e.g. a light grid or an interlocked gate, it must only be possible to allow the bypass function if a lamp indication is on. The lamp indication must therefore be supervised. Whether indication is required depends on the specific situation and result of risk analysis.
Vital 5A Technical Data Manufacturer ABB AB/Jokab Safety, Sweden Ordering information see page 4:58 Level of safety IEC/EN 61508-1…7 EN 62061 EN ISO 13849-1 EN 954-1 SIL3 SIL3 PL e, category 4 Category 4 PFHd 4.50×10 -9 Power supply Operating voltage Current consumption, A1-A2 Bypass connection Time delay t (in/out) Voltage supply at normal operation (protection OK) and 24 VDC supply voltage 24 VDC + +10%, -10% No bypass: 10 mA Bypass using a 5 W indication lamp: 240 mA Tina 5A can bypass max.
Tina 6A Adaptation Unit Tina 6A monitors short circuits. It is used to adapt the safety sensors with safety contact strips and safety mats with relay outputs to the dynamic safety circuit. The device is fitted with a LED for status indication of the dynamic safety circuit.
Tina 7A Adaptation Unit Tina 7A is a device that adapts the safety sensors with mechanical contacts, such as emergency stops, switches and light curtains/light grids, with their own relay outputs to the dynamic safety circuit. The device is designed for installation in an equipment cabinet where it can be mounted directly on a 35 mm DIN rail, and the conductors are then connected directly to the screw terminals.
Tina 8A Connection Block Tina 8A is a connection block with eight 5-pin M12 connections. It is used to connect multiple safety sensors with M12 contacts via a single cable to a Vital controller or Pluto PLC. This simplifies cable running and reduces cable costs. Multiple connection blocks can be connected to a Vital/Pluto. Tina 1A is used for unused M12 connections.
Connection Examples of Safety Sensors to Tina 8A Connection 1 Connection 4 One Eden is connected directly to the Tina 8A. The Eden status is shown by an LED on the Adam sensor. A status information signal is also connected to Tina 8A. A safety mat is connected via a Tina 6 A to the Tina 8A. (A safety strip or safety bumper is connected in the same manner.) Two LEDs in Tina 6A shows the status of the mat. The same status information signal is connected to Tina 8A.
Tina 10A/B/C Adaptation Unit Tina 10 A/B/C are three connection units with M12 connections, that make it easy to connect a light curtain or light beam Focus with OSSD outputs to the dynamic safety circuits of Vital and Pluto. This also enables complete external interconnections, with M12 cabling, which reduces the cabling to and connections in the apparatus enclosure. Tina 10 A/B/C has LEDs for function indication, with green, red or flashing green/red indications.
Tina 10A, 10B and 10C Technical Data Manufacturer ABB AB/Jokab Safety, Sweden Ordering information see page 4:58 Level of safety IEC/EN 61508-1…7 EN 62061 EN ISO 13849-1 EN 954-1 SIL3 SIL3 PL e, category 4 Category 4 PFHd 4.
Tina 11A Terminal Block Tina 11A is a connection block with two 5-pin M12 connections. It is used to connect two safety sensors with M12 contacts via a single cable to a Vital controller or Pluto Safety PLC. This simplifies cable running and reduces cable costs. Multiple connection blocks can be connected to a Vital/Pluto.
Tina 12A Terminal Block Tina 12A is a connection block with two 8-pin M12 connections. It is used to connect two process locks (Dalton or Magne 2A/B) with integrated Eden sensors via a single cable to a Vital controller or Pluto Safety PLC. This simplifies cable running and reduces cable costs. Multiple connection blocks can be connected to a Vital/Pluto.
Accessories ’Y’ branch with M12 connection and M12-connection device with screw connectors M12-3A M12-3B M12-3D M12-3E Female Female Female Female Female Female 2 2 3 2 2 3 3 1 Male Female See the Connection Examples HA3306C, D – pages 5:42, 5:43 HH3300A, D – page 5:48 M12-C01 1 Male Male See the Connection Examples HA3306C, D – pages 5:42, 5:43 HH3300D – page 5:48 HH3302D – page 5:49 M12-C02 * Female 1 M12-C03 * Male 3 1 Female Male See the Connection Examples HR7000L
Example of Safety Component Connections based on ‘Y’ Branch 2 3 2 2 3 2 Tina 11A 2 1 2 3 1 Tina 10C 1 1 2 3 1 3 Tina 6A 2 3 1 M12 3B 1 2 3 1 1 2 3 M12 3A 1 3 Vital Safety Controller 888-282-2123 • www.jokabsafetyna.
Connection Examples Contents HA3300A-01 Connection Example Vital 1 .................................. 4:41 HA3301A Vital 1 with Several Eden....................................... 4:41 HA3302A Vital 1 and Tina 4A with 4 Eden ............................ 4:42 HA3302B Vital 1 and 2 Tina 4A and 4 Eden and Emergency Stop............................................. 4:42 HA3303A Vital 1 with Emergency Stop/Tina 2A.................... 4:43 HA3304A Vital 1 with Emergency Stop/Tina 3A....................
HA3300A-01 Connection Example Vital 1 SEE DISCLAIMER ON PAGE 4:61 HA3301A Vital 1 Connection Example Vital 1 with Several Eden SEE DISCLAIMER ON PAGE 4:61 888-282-2123 • www.jokabsafetyna.
HA3302A Connection Example Vital 1 and Tina 4A with 4 Eden SEE DISCLAIMER ON PAGE 4:61 HA3302B Connection Example Vital 1 and 2 Tina 4A and 4 Eden and Emergency Stop SEE DISCLAIMER ON PAGE 4:61 ABB JOKAB SAFETY 4:42 888-282-2123 • www.jokabsafetyna.
HA3303A Connection Example Vital 1 with Emergency Stop/Tina 2A SEE DISCLAIMER ON PAGE 4:61 HA3304A Connection Example Vital 1 with Emergency Stop/Tina 3A SEE DISCLAIMER ON PAGE 4:61 888-282-2123 • www.jokabsafetyna.
HA3305A Connection Example Vital 1 with Eden and Focus Light Grid/Tina 10C SEE DISCLAIMER ON PAGE 4:61 HA3306C Connection Example Vital 1 with 2 Spot Light Beams SEE DISCLAIMER ON PAGE 4:61 ABB JOKAB SAFETY 4:44 888-282-2123 • www.jokabsafetyna.
HA3306D Connection Example Vital 1 with 3 Spot Light Beams SEE DISCLAIMER ON PAGE 4:61 HA3307A Connection Example Vital 1 with Eden, Light Grid/Tina 3A and Emergency Stop/Tina 7A SEE DISCLAIMER ON PAGE 4:61 888-282-2123 • www.jokabsafetyna.
HD3800A-01 Connection Example Vital 1 with Spot Safety Light Beam SEE DISCLAIMER ON PAGE 4:61 HD3801A-01 Connection Example Vital 1, Series and Parallel SEE DISCLAIMER ON PAGE 4:61 ABB JOKAB SAFETY 4:46 888-282-2123 • www.jokabsafetyna.
HE3811B-01 Connection Example Safety Spot Light Beam with Time-Limited Reset SEE DISCLAIMER ON PAGE 4:61 HE3824C-01 Connection Example Light Beam with Time-Limited Bypass 0.2 – 40 s SEE DISCLAIMER ON PAGE 4:61 888-282-2123 • www.jokabsafetyna.
HE3824D-01 Connection Example Eden and Bypassed Light Beam with Eden SEE DISCLAIMER ON PAGE 4:61 HE3824E-01 Connection Example Light Beams with Time-Limited Bypass 0.2–40 s SEE DISCLAIMER ON PAGE 4:61 ABB JOKAB SAFETY 4:48 888-282-2123 • www.jokabsafetyna.
HE3824F-01 Connection Example Eden and 2 Bypass Light Beams with Eden SEE DISCLAIMER ON PAGE 4:61 HE3824G-01 Connection Example Eden and 2 Separately Bypassed Light Beams SEE DISCLAIMER ON PAGE 4:61 888-282-2123 • www.jokabsafetyna.
HH3300A Connection Example Vital 1 with Different Types of Safety Devices and M12–3A SEE DISCLAIMER ON PAGE 4:61 HH3300D Connection Example Vital 1 with Tina 4A and Different Types of Safety Devices a b c a b Dominate SEE DISCLAIMER ON PAGE 4:61 ABB JOKAB SAFETY 4:50 888-282-2123 • www.jokabsafetyna.
HH3302D Connection Example Vital 1 with Tina 8A and Different Types of Safety Devices SEE DISCLAIMER ON PAGE 4:61 HH3301E Connection Example Vital 1 SEE DISCLAIMER ON PAGE 4:61 888-282-2123 • www.jokabsafetyna.
HH3400A2 Connection Example Vital 1 Solutions SEE DISCLAIMER ON PAGE 4:61 HB0005A Connection Example Vital with Eden and Inca Emergency Stop, with Separate Reset SEE DISCLAIMER ON PAGE 4:61 ABB JOKAB SAFETY 4:52 888-282-2123 • www.jokabsafetyna.
HB0006A Connection Example Vital with 4 Eden Units + Reset via M12-3E and Tina 4A SEE DISCLAIMER ON PAGE 4:61 HB0007A Connection Example Vital with Two Dalton Units via Tina 12A SEE DISCLAIMER ON PAGE 4:61 888-282-2123 • www.jokabsafetyna.
HB0001A Connection Example Pluto with Smile Emergency Stop Unit + Reset via M12-3E and Adam via Tina 4A SEE DISCLAIMER ON PAGE 4:61 HB0002A Connection Example Pluto with Five Eden Units, for Two Zones via M12-3E and Tina 4A SEE DISCLAIMER ON PAGE 4:61 ABB JOKAB SAFETY 4:54 888-282-2123 • www.jokabsafetyna.
HB0003A Connection Example Pluto with Smile and Inca Emergency Stop Units, via Tina 11A and Tina 4A SEE DISCLAIMER ON PAGE 4:61 HB0004A Connection Example Pluto with Different Zones for Eden + Reset and Two Eden units + via M12-3E SEE DISCLAIMER ON PAGE 4:61 888-282-2123 • www.jokabsafetyna.
HH3301D Connection Example Vital 1 and Tina 8A with Different Safety Device Types SEE DISCLAIMER ON PAGE 4:61 ABB JOKAB SAFETY 4:56 888-282-2123 • www.jokabsafetyna.
Component List - Vital/Tina Designation Ordering Information Description Vital 1 2TLJ020052R1000 Safety controller with 2 safety outputs, uses unique dynamic signal technology, automatic or manual supervised reset, test input for moni toring of external positive guided relays/contactors, 5 LED indicators, 1 dual purpose information output, quick release terminal blocks, 22.5mm wide, 24VDC supply. Meets safety category 4, dynamic self test.
Component List - Vital/Tina Designation Ordering Information Description Tina 5A 2TLJ020054R0400 Dynamic bypass connection module for bypassing safety devices with dynamic signal connected to Vital 1 controller. Can bypass one or multiple devices at once. 24VDC supply, LED indicators, information output Y14 rated at 24VDC - 10mA, quick disconnect terminal blocks, 22.5mm wide and monitoring of bypassing light (24VDC - 1 to 5W maximum).
Component List - Vital/Tina Designation Ordering Information Description M12-3A 2TLA020055R0000 M12 Y connector for series connection for Vital/Pluto safety devices such as Eden Sensors, Smile E-Stops, Inca E-Stops, Spot Single Beams, and Tina Dynamic Adapters. 5 pole M12 female quick disconnect connector for connection of the safety device. 5 pole M12 male quick disconnect for connecting 24VDC, 0VDC and the dynamic transmit signal to the field devices.
Component List - Vital/Tina Designation Ordering Information Description M12-C112 2TLA020056R2000 Extension cable 1 meter, black PVC jacket with straight 5 pole M12 male/female connectors, 22AWG conductors, overall braid shield.* M12-C312 2TLA020056R2100 Extension cable 3 meters, black PVC jacket with straight 5 pole M12 male/female connectors, 22AWG conductors, overall braid shield.
Component List - Vital/Tina Designation Ordering Information Description M12-C01 2TLA020055R1000 5 pole M12 female field retro-fittable connector with screw terminals for connecting wires. Cable diameter range 2.5 - 6.5 mm. M12-C02 2TLA020055R1100 5 pole M12 male field retro-fittable connector with screw terminals for connecting wires. Cable diameter range 2.5 - 6.5 mm. M12-C03 2TLA020055R1600 8 pole M12 female field retro-fittable connector with screw terminals for connecting wires.
Notes ABB JOKAB SAFETY 4:62 888-282-2123 • www.jokabsafetyna.
