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Safety system - Vital Supervision of dynamic safety signals Safety system - Dynamic safety circuit - Vital-Tina 5/3 Safety Controller - Vital Why should you use the Vital safety system? 5/5 How does a dynamic circuit of Vital work? 5/6 Safety Controller - Vital 5/7 Adaptation unit - Tina Why should you use the Tina adaptation units? 5/21 Tina is available in several versions 5/22 Tina 1A 5/23 Tina 2A/B 5/24 Tina 3A/APS 5/25 Tina 4A 5/26 Tina 5A 5/27 Tina 6A 5/29 Tina 7A 5/30 Tina
Safety system Dynamic safety circuit – Vital and Tina Vital is a safety controller with a dynamic safety circuit that can monitor up to 30 sensors, such as Eden, in accordance with the highest safety level. Vital has selectable manual or automatic resetting and dual outputs. (The Pluto safety PLC has many inputs for dynamic safety circuits.) Each active sensor and Tina unit has LEDs that indicate OK (green), broken safety circuit (red) or flashing if the loop has been broken by another earlier sensor.
Vital is available in three versions Vital 1 –– Up to 30 sensors can be connected to the same dynamic safety circuit Dynamic circuit 1 Dynamic circuit 1 Vital 2 –– Two safety circuits are monitored by one module –– Simple system with extensive functionality –– Up to 10 sensors can be connected to each dynamic safety circuit –– Output group 2 can be set for time delay –– Three different modes of operation Dynamic circuit 2 5 Contact circuit 1 Vital 3 –– Two safety circuits are monitored by one module
Why should you use the Vital safety system? 5 — to be able to connect several safety components in series (up to PL e, cat. 4) and supervise them with only one safety controller! Vital is the heart of a solution which makes it possible to install/connect many different types of safety device in the same safety circuit and still achieve PL e according to EN ISO 13849-1. The Vital module is based upon a dynamic single-channel concept as opposed to conventional dual-channel safety relays.
How does a dynamic circuit of Vital work? The Eden sensor monitors that doors are closed Emergency stop INCA Tina To stop the machine in case of danger 5 Smile Tina emergency stop to stop machinery when there is a hazard Light Curtain Focus Prevents passage with integrated muting function The dynamic signal consists of a square wave that is transmitted through the safety circuit. The signal is inverted at each safety component and is monitored 200 times per second by Vital or Pluto.
Safety controller Vital Approvals: TÜV Nord – Vital 1 TÜV Rheinland – Vital 2 and 3 Application: –– Entire safety system based on the dynamic safety circuit. Features: –– –– –– –– 5 –– –– –– –– Vital is based on a single channel safety concept where multiple safety sensors can be connected in series and monitored with a single safety controller. A dynamic signal is sent from Vital through all connected sensors, and then returned to Vital which then evaluates the received signal.
Vital 1 Safety controller –– Up to 30 sensors can be connected to the same dynamic safety circuit Dynamic circuit 1 Vital 2 Safety controller Dynamic circuit 1 Dynamic circuit 2 5 –– Two safety circuits are monitored by one module –– Simple system with extensive functionality –– Up to 10 sensors can be connected to each dynamic safety circuit –– Output group 2 can be set for time delay –– Three different modes of operation Vital 3 Safety controller Contact circuit 1 Dynamic circuit 2 –– Two safety
Reset connections – Vital 1 Manually supervised reset Automatic reset Testing external contactor status B1 The manually supervised reset contact connected to input X1 must be closed and opened in order to activate the relay outputs. Automatic reset is selected when B1, X1 and X4 are connected. The relay outputs are then activated at the same time as the inputs. 5 Contactors, relays and valves can be supervised by connecting ‘test’ contacts between B1 and X1.
Technical data – Vital 1 Article number Vital 1 2TLA020052R0000 Level of safety Relay information output (changeover contact) Y14 –(0V) Indicates Vital is not reset +(24V) Indicates Vital is reset EN ISO 13849-1 PL e/Cat. 4 EN 62061 SIL 3 IEC/EN 61508-1…7 SIL 3 LED indication PFHD 2.74×10 -8 On Colour Grey Flashing light: under-voltage or Weight 220 g overload. T Power supply Vital, A1-A2 Max.
Connection examples of safety devices to Vital 1 5 Connection of units and cable lengths to Vital 1 5/11 2TLC172001C0202 | ABB Safety Handbook
Three connection alternatives According to PL e (EN ISO 13849-1), connection of sensors/ adaptor units in the Vital safety circuit must be made as the connection examples. Example Use separate connection cables from each sensor/adaptor unit to the Vital safety controller. Interconnections to be made via suitable terminals in the control cabinet. Example Use Tina4A/Tina8A connector blocks to simplify the connection of externally mounted sensors/adaptor units. Only Tina4A/ Tina8A connector blocks may be used.
Vital 2 5 Vital 2 is a safety controller that combines functionality with the quick and easy installation of safety sensors. With two safe input functions and two different output groups, Vital 2 offers the capability to exclusively control smaller machine safety systems that would otherwise have required a programmable controller or multiple safety relays.
Operating mode M1 - Separate function Vital 2 Input function 1 controls output group 1, and input function 2 controls output group 2. 5 Operating mode M2 - Input 1, master function Vital 2 Input function 1 stops all outputs, and input function 2 stops output group 2. Operating mode M3 - Parallel function Vital 2 Input function 1 and input function 2 operate in parallel and control all outputs. Reset/Auto reset 1 resets both input functions (Reset/Auto Reset 2 is not used).
Connection of protection/sensors - Vital 2 Depending on the input function and the number of sensors connected to the safety circuit (odd or even number), the dynamic signal is connected between different terminals; Input function 1 A dynamic signal is transmitted from T1, and depending on the number of sensors in the safety circuit, the signal connects back to R1 (odd number of sensors) or R2 (even number of sensors).
Technical data – Vital 2 Article number 2TLA020070R4300 Non-safe transistor output (Q2, Q12) Level of safety 11 – 20 ms EN ISO 13849-1 PL e/Cat. 4 Relay outputs EN 62061 SIL 3 Number of outputs 2 NO IEC/EN 61508-1…7 SIL 3 Max. load capacity, res. load 6A/250 VAC EN 954-1 Cat. 4 Max. load capacity, ind. load AC-12: 2 50 V/1,5 A AC-15: 250 V/1,5 A PFHD Relay output 2.00 × 10 -9 Transistor output 1.
Vital 3 5 Vital 3 is a safety controller that combines functionality with the quick and easy installation of safety sensors. With two safe input functions and two different output groups, Vital 3 offers the capability to exclusively control smaller machine safety systems that would otherwise have required a programmable controller or multiple safety relays.
Operating mode M1 - Separate function Vital 3 Input function 1 controls output group 1, and input function 2 controls output group 2. 5 Operating mode M2 - Input 1, master function Vital 3 Input function 1 stops all outputs, and input function 2 stops output group 2. Operating mode M3 - Parallel function Vital 3 Input function 1 and input function 2 operate in parallel and control all outputs. Reset/Auto reset 1 resets both input functions (Reset/Auto Reset 2 is not used).
Connection of protection/sensors - Vital 3 +24 V Depending on the input function and the number of sensors connected to the safety loop (odd or even number), the dynamic signal is connected between different terminals; T1 Input function 1 One of the two opening contacts is connected between T1 and S1 (dynamic signal). The second opening contact is connected between +24 V and S2 (static signal).
Technical data – Vital 3 Article number 2TLA020070R4400 Relay outputs Number of outputs 2 NO EN ISO 13849-1 PL e/Cat. 4 Max. load capacity, res. load 6A/250 VAC EN 62061 SIL 3 Max. load capacity, ind. load AC-12: 2 50 V/1,5 A IEC/EN 61508-1…7 SIL 3 AC-15: 250 V/1,5 A EN 954-1 Cat. 4 DC-12: 5 0 V/1,5 A Level of safety PFHD DC-13: 24 V/1,5 A Relay output 2.00×10 -9 Safe transistor outputs Transistor output 1.
Why should you use the Tina adapter units? Up to 30 Tina-units in series. Individual indication for every connected safety mat, strip or bumper.
Tina is available in several versions Tina is available in several versions depending on the type of safety component that is connected to the Vital or Pluto circuit. Also available is a bypassing unit, three connector blocks with 2, 4 or 8 M12 connectors, and a blind plug for unused connections. As an accessory there is a Y-connector for series or parallel connection and even for connection of light beams with separate transmitter and receiver.
Blanking plug for connection block Tina 1A Approvals: TÜV NORD Application: –– Is used as a blanking plug in unused M12 connectors at connection blocks Features: –– Indication of status by LED 5 Technical data – Tina 1A Article number 2TLA020054R0000 Level of safety IEC/EN 61508-1…7 EN 62061 EN ISO 13849-1 SIL3 SIL3 PL e/Cat. 4 PFHD 4.
Adaptation unit Tina 2A/B Approvals: TÜV NORD Application: –– Adaptation of safety sensors with mechanical contacts to the dynamic safety circuit.
Adaptation unit Tina 3A/Aps Approvals: TÜV NORD Application: –– Adaptation of mechanical positive forced disconnecting contacts to the dynamic safety circuit.
Connection block Tina 4A Approvals: TÜV NORD Application: –– Connection block for up to four safety sensors adapted to the dynamic safety circuit. Features: –– Simplifies cable routing and reduces cable costs. –– Allows branching of up to four safety sensors to the dynamic safety circuit. Technical data – Tina 4A Article number Tina 4A 2TLA020054R0300 Level of safety IEC/EN 61508-1…7 EN 62061 EN ISO 13849-1 PFHD SIL3 SIL3 PL e/Cat. 4 4.
Adaptation unit Tina 5A Approvals: TÜV NORD Application: –– Bypassing of safety device connected to the dynamic safety circuit and for supervision of lamp indication. Features: –– One or more safety devices can be bypassed –– supervised lamp indication –– Indication of status by LEDs 5 Function The Tina 5A is designed for bypassing of safety devices connected to the Vital/Pluto safety circuit and for supervision of lamp indication. During bypassing of safety devices e.g.
Technical data – Tina 5A Article number 2TLA020054R1900 Level of safety IEC/EN 61508-1…7 EN 62061 EN ISO 13849-1 SIL3 SIL3 PL e/Cat. 4 PFHD 4.50 × 10 -9 Power supply Operating voltage Current consumption, A1-A2 24 VDC + +10%, -10% No bypass: 10 mA Bypass connection Bypass using a 5 W indication lamp: 240 mA Tina 5A can bypass max.
Adaptation unit Tina 6A Approvals: TÜV NORD Application: –– Short circuit monitoring and adaptation of safety sensors to the dynamic safety circuit –– For example: Contact edges Bumpers Safety mats Features: 5 –– Simplifies the system as well as maintaining the safety level –– Indication of status by LED Technical data – Tina 6A Article number Level of safety IEC/EN 61508-1…7 EN 62061 EN ISO 13849-1 PFHD Power supply Operating voltage Total current consumption Current through safety device contacts Sh
Adaptation unit Tina 7A Approvals: TÜV NORD Application: –– Adaptation of safety sensors with mechanical contacts to the dynamic safety circuit. –– For example: Emergency stops Switches Light beams / light curtains with relay outputs Features: –– Simplifies the system as well as maintaining the safety level –– Indication of status by LED –– Adapted for easy installation on 35 mm DIN rail in cabinets Technical data – Tina 7A PFHD 4.
Connection block Tina 8A Approvals: TÜV NORD Application: –– Connection block for up to eight safety sensors adapted to the dynamic safety circuit. Features: –– Simplifies cable routing and reduces cable costs. –– Allows branching of up to four safety sensors to the dynamic safety circuit. 5 Technical data – Tina 8A Article number 2TLA020054R0500 Level of safety IEC/EN 61508-1…7 EN 62061 EN ISO 13849-1 SIL3 SIL3 PL e/Cat. 4 PFHD 4.
Connection examples of safety sensors to Tina 8A 5 Tina 4A Safety controller, Vital Connection 1 One Eden is connected directly to the Tina 8A. The Eden status is shown by an LED on the Adam sensor. A status information signal is also connected to Tina 8A. Connection 5 One Smile is connected to the Tina 8A. The information shown by an LED on the Smile is also connected to the terminal block on the Tina 8A. Connection 2 One Focus safety light grid is connected to the Tina 8A via a Tina 10A.
Adaptation unit Tina 10A/B/C Approvals: TÜV NORD Application: –– Adaptation of safety sensors with OSSD outputs to the dynamic safety circuit. –– For example: Focus lightcurtain/lightbeam Features: –– Simplifies the system as well as maintaining the safety level –– Indication of status by LED 5 Tina 10 A/B/C are three connection units with M12 connections, that make it easy to connect a light curtain or light beam Focus with OSSD outputs to the dynamic safety circuits of Vital and Pluto.
Technical data – Tina 10A/B/C Tina 10A, 10B and 10C connections Tina 10A Tina 10B 2 1 Tina 10C 2 1 3 1 Article number Tina 10A Tina 10B Tina 10C 2TLA020054R1200 2TLA020054R1300 2TLA020054R1600 Level of safety IEC/EN 61508-1…7 EN 62061 EN ISO 13849-1 SIL3 SIL3 PL e/Cat. 4 PFHD 4.50 × 10 -9 Power supply Operating voltage Total current consumption Time delay t (in/out) 3 24 VDC + +20%, -20% 60 mA (70 mA with max. info signal out) Info signal out: Max.
Terminal block Tina 11A Approvals: TÜV NORD Application: –– Terminal block for connection of two safety sensors with 5-pin M12 connectors and adaptation to the dynamic safety circuit. Features: –– Simplifies cable routing and reduces cable costs. –– Allows connection of two safety sensors to the dynamic safety circuit. 5 Technical data – Tina 11A Article number 2TLA020054R1700 Level of safety IEC/EN 61508-1…7 EN 62061 EN ISO 13849-1 SIL3 SIL3 PL e/Cat. 4 PFHD 4.
Terminal block Tina 12A Approvals: TÜV NORD Application: –– Terminal block for connection of two safety sensors with 8-pin M12 connectors and adaptation to the dynamic safety circuit. –– For example: Dalton Magne 5 Features: Technical data – Tina 12A Article number 2TLA020054R1800 Level of safety IEC/EN 61508-1…7 EN 62061 EN ISO 13849-1 SIL3 SIL3 PL e/Cat. 4 PFHD 4.
Accessories ’Y’ branch with M12 connection and M12-connection device with screw connectors M12-3A M12-3B Female Female M12-3D Female M12-3E Female Female Female 2 2 3 2 3 2 1 3 3 1 1 5 Male Female Male See the connection examples HA3306C, D HH3300A, D M12-C01 Male M12-C02 M12-C03 * Male Male See the connection examples HB0008A HR7000O, L. See the connection examples HA3306C, D. HH3300D, F.
Example of safety sensor connections based on ’Y’ branch 2 1 2 2 2 3 1 2 Tina-6A Tina-10C 3 Tina-11A 2 2 2 3 M12-3B 1 1 2 2 5 M12-3A 1 3 1 3 1 3 1 3 3 1 1 3 Vital 1 safety controller ABB Safety Handbook | 2TLC172001C0202 5/38
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Connection examples HA3300A-01 Connection example Vital 1 5/41 HA3301A Vital 1 with several Eden 5/41 HA3302A Vital 1 and Tina 4A with 4 Eden 5/42 HA3302B-01 Vital 1 and 2 Tina 4A and 4 Eden and emergency stop 5/42 HA3303A Vital 1 with emergency stop/Tina 2A 5/43 HA3304A Vital 1 with emergency stop/Tina 3A 5/43 HA3305A Vital 1 with Eden and lightgrid Focus/Tina 10C 5/44 HA3306C Vital 1 with 2 lightbeams Spot 5/44 HA3306D Vital 1 with 3 lightbeams Spot 5/45 HA3307A Vital 1 with Eden, light
Connection examples HA3300A-01 Connection example Vital 1 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HA3301A Vital 1 with several Eden It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice.
Connection examples HA3302A-01 Vital 1 and Tina 4A with 4 Eden 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HA3302B-01 Vital 1 and 2 Tina 4A and 4 Eden and emergency stop It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations.
Connection examples HA3303A Vital 1 with emergency stop/Tina 2A 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HA3304A Vital 1 with emergency stop/Tina 3A It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations.
Connection examples HA3305A Vital 1 with Eden and lightgrid Focus/Tina 10C 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HA3304A Vital 1 with emergency stop/Tina 3A It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations.
Connection examples HA3306D Vital 1 with 3 lightbeams Spot 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HA3307A Vital 1 with Eden, lightgrid/Tina 3A and emergency stop/Tina 7A It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations.
Connection examples HD3800A-01 Vital 1 with safety light beam Spot 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HD3801A-01 Vital 1, series and parallel It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations.
Connection examples HE3811B-01 Safety light beam Spot with time-limited reset 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HE3824C-01 Lightbeam with time-limited bypass 0.2–40 s.
Connection examples HE3824D-01 Eden and bypassed lightbeam with Eden 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HE3824E-01 Lightbeams with time-limited bypass 0.2–40 s. It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations.
Connection examples HE3824F-01 Eden and 2 bypass lightbeams with Eden 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HE3824G-01 Eden and 2 separetely bypassed lightbeams It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations.
Connection examples HH3300A Vital 1 with different types of safety devices and M12–3A 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice.
Connection examples HH3302D-01 Vital 1 with Tina 8A and different types of safety devices 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HH3301E-01 Connection example Vital 1 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations.
Connection examples HH3400A2 Vital 1 Solutions 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice. HB0005A-01 Vital with Eden and Inca emergency stop, with separate reset It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations.
Connection examples HB0006A-01 Vital with 4 Eden units + Reset via M12-3E and Tina 4A 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice.
Connection examples HB0001A-01 Pluto with Smile emergency stop unit + Reset via M12-3E and Adam via Tina 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice.
Connection examples HB0003A-01 Pluto with Smile and Inca emergency stop units, via Tina 11A and Tina 4A 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice.
Connection examples HH3301D-01 Connection example – Vital 1 and Tina 8A with different safety device typesTina 4A 5 It is the user's responsibilty to ensure that all control devices are correctly installed, cared for and operated to meet European, nationel and local codes/regulations. Subject to change without notice.
