User guide
18 
When installing hot gas bypass risers, an oil 
drip  line  must  be  provided  at  the  lowest 
point in the system. The oil drip line must be 
vertical, its diameter should be the same as 
the diameter of the riser, and it should be 1 
foot long. Install a sight glass in the oil drip 
line for observation. Run an oil return line, 
using  1/8  inch  capillary  tube,  10  feet  in 
length, from the oil drip line to the suction 
line.  Connect  the  oil  return  line  below  the 
sight glass and  1 inch above the  bottom of 
the oil drip line. 
HGB  valves  are  adjustable.  Factory  HGB 
valve  settings  will  be  sufficient  for  most 
applications,  but  may  require  slight 
adjustments for some applications, including 
some make up air applications. 
Insulate  the  entire  length  of  the  HGB  line 
with  a  minimum  1  inch  thick  Armaflex 
insulation.  
Hot  Gas  Bypass  Piping  Considerations  for 
Evaporator Below Condensing Unit 
The  line  must  slope  downward  from  the 
HGB valve toward the evaporator. 
Hot Gas Bypass Line Guidelines 
Choose a small size line to ensure oil return, 
and minimize refrigerant charge. 
Maintain  velocities  below  a  maximum  of 
4,000  fpm.  A  general  minimum  velocity 
guideline to use is approximately 1,000 fpm. 
Hot Gas Reheat 
The  AAON  modulating  hot  gas  reheat 
system  diverts  hot  discharge  gas from  the 
condenser  to  the  air  handling  unit  through 
the hot gas line.  Field piping between the 
condensing  unit  and  the  air  handler  is 
required.  
The line delivers the hot discharge gas to the 
reheat coil and/or the hot gas bypass valve, 
so it is sized as a discharge line. 
Discharge lines should be sized to ensure 
adequate velocity of refrigerant to ensure oil 
return, avoid excessive noise associated with 
velocities that are too high, and to minimize 
efficiency losses associated with friction. 
Pitch the hot gas line in the direction of flow 
for oil return. 
When installing hot gas reheat risers, an oil 
drip  line  must  be  provided  at  the  lowest 
point in the system. The oil drip line must be 
vertical, its diameter should be the same as 
the diameter of the riser, and it should be 1 
foot  long.  Run  a  drip  line,  using  1/8  inch 
capillary tube, 10 feet in length, from the oil 
drip line to the suction line. Connect the oil 
return line below the sight glass and 1 inch 
above the bottom of the oil drip line. 
Insulate the entire length of the hot gas line 
with  a  minimum  1  inch  thick  Armaflex 
insulation. 
Hot Gas Reheat Guidelines 
Maintain  velocities  below  a  maximum  of 
3,500  fpm.  A  general  minimum  velocity 
guideline is 2,000 fpm.  
Predetermined Line Sizes 
To  aid  in  line  sizing  and  selection,  AAON 
has  predetermined line  sizes  for  the  liquid, 
suction, and hot gas lines in comfort cooling 
applications. 
In  order  to  generate  this  information,  the 
following  cycle  assumptions  are  made: 
Saturated  suction  temperature  =  50°F, 
Saturated  condensing  temperature  =  125°F, 
Sub-cooling = 10°F, Superheat = 15°F. 










