Technical Data Sheet No.: VTX180002 Rev. E Date of Issue: September 2010 OPERATING MANUAL Vortex Insertion Meter QUALITY SYSTEM REGISTERED US Patent No.
Aalborg7 is a registered trademark of Aalborg Instruments & Controls. NOTE: Aalborg7 reserves the right to change designs and dimensions at its sole discretion at any time without notice. For certified dimensions please contact Aalborg7.
TABLE OF CONTENTS 1. 1.1 1.2 1.3 1.4 1 GENERAL INFORMATION......................................................... 1 General...................................................................................................... 1 Principles of Operation.............................................................................. 1 Sensor Operation....................................................................................... 2 Calibration Factor.....................................................
5.3.4.3 Submenu L2 Pressure Alarm (*optional)............................................. 30 5.3.5 Submenu L1 Totalizer Menu................................................................ 32 5.3.5.1 Submenu L2 Totalizer#1 and Totalizer#2 Menus.................................. 32 34 5.3.5.2 Submenu L2 Pulse Output Menu................................................................ 5.3.6 Submenu L1 Output Menu................................................................... 36 5.3.6.
.3.11 5.3.11.1 5.3.11.2 5.3.11.3 5.3.12 5.3.12.1 5.3.12.2 5.3.12.3 5.3.12.4 5.3.12.5 5.3.12.6 5.3.12.7 5.3.12.8 61 Submenu L1 Display Menu...................................................................... 61 Submenu Display Mode........................................................................... 62 Submenu Screen Cycle Time................................................................... 62 Submenu Screen Mask............................................................................
1. 1.1 GENERAL INFORMATION General Vortex Shedding is not new. Da Vinci observed vortex shedding in 1513. Von Karman provided an empirically determined formula for it in 1911-1912. One observes it as eddies downstream of a rock or a piling in a fast moving stream. Yet, it wasn’t until it was successfully developed and installed in the late 1960’s that this significant development in the science of flow measurement was given considerable attention by industry. 1.
contact with the fluid. The piezo crystals are encapsulated in a stainless steel module. These sensor assemblies can be replaced if the need ever arises. 1.4 Calibration Factor The frequency at which vortices are shed is a linear function of fluid velocity, and therefore, a measure of flow.
2.2 Storage After receiving the vortex insertion flow meter, care should be taken to avoid unnecessary damage. If the meter is not scheduled to be installed soon after delivery, the following steps should be observed: A) After inspection, the meter should be repacked into its original packing. B) If the meter being stored has been previously installed, care should be taken to remove all process fluids and corrosives. C) Select a clean, dry site free of mechanical vibration, shock and chemical corrosives.
PIPING TABLE Recommended Straight Pipe Length “A” REMARKS Without Vanes With Vanes 15D* 15D Closed branch 20D 15D Elbow, Tee, Branch pipe 25D 15D Elbow, 2 places 25D 15D Long-radius bends 30D 25D 15D 15D Elbow Long-radius bend 40D 35D 20D 20D Elbow Long-radius bend 20D 15D Contracting pipe 40D 20D Expanding pipe VARIED SECTION FITTINGS IN TWO PLANES ALL FITTINGS IN SAME PLANE TYPICAL PIPING VALVES Regulating, Recommend Meter reducing valves Ball, Be Installed check valves Up
3.3 Piping Guidelines To ensure the high accuracy of flow measurement specified on the identification sheet, piping and installation instructions must be followed carefully. A) The pipe immediately up and down stream of the flow meter must be of sufficient length, straight and free of obstructions. Refer to the piping requirements chart for exact dimensions (Figure 3). B) It is recommended that straightening vanes be used on all vortex meters, but it is not necessary.
3.5 Orientation The Insertion Model flow meter uses piezo-electric sensing elements with no moving parts. This eliminates wear and allows for vertical or horizontal installation. 3.6 Insertion Meter Installation Procedure A) The Insertion Model will be inserted into the center line of the pipe for line sizes 3 inches and larger. For sizes which are larger than 24 inches, a one-third diameter insertion depth is used. B) Please refer to your configuration to verify the proper installation drawing.
, 3.7 IMPORTANT NOTE: For final check, make certain that the meter has not come loose from its 1-1/2 inch NPT connection and be sure that the split ring nut and seal assembly are firmly in place. SAFETY PRECAUTIONS: Please keep clear of the meter when the line is being pressurized. This is a good safety procedure for the installation of any equipment in a pressurized line. Installation and Use of Insertion Tool The purpose of the insertion tool is to remove or install a meter during flow.
F) The meter can now be removed or inserted by putting a wrench on top of the threaded shaft of the insertion tool and turning the shaft until the meter is extracted from or inserted into the pipe. CAUTION: The shaft will not go completely through the seal assembly, therefore, when the shaft stops extracting, do not apply additional force or damage could occur. G) After the meter has been extracted, the valve should be closed, and the entire seal assembly unscrewed from the piping.
(total 15872 records) with date and time stamp, extensive Diagnostic events log and register, and feature a password protected access to the process parameters to ensure against tampering or resetting. (* - optional feature) , 4.2 NOTE: For Insertion flow meter optional temperature and pressure sensors support is not available. Specifications Fluid Types: Steam, Gas, Liquid. Flow Accuracy (Including Linearity): ±1% of AR. Repeatability: ±0.25% of full scale.
Communications Parameters (RS-232/RS-485): Baud rate: ...................... 9600 baud Stop bit: ...................... 1 Data bits: ...................... 8 Parity: ...................... None Flow Control: ...................... None Display: Local 2x16 characters LCD. In the process mode can be set to display statically or dynamically (with preset interval time) up to 13 different combinations of the process and diagnostic parameters. Key Pad: 4 push button key pad.
4.4 Mounting The transmitter enclosure for remote option has two mounting feet for easy wall mounting. The enclosure should be located within 100 feet from the pipeline sensor, and ideally should be at eye level for easy viewing and access to the keypad for programming. High-Temperature Installations: Install the meter body so the electronics are positioned to the side of or below the pipe. Insulation may be required around the pipe to maintain a temperature below 149 °F (65 °C).
, NOTE: For remote transmitter option use shielded twisted pair cable in order to reduce EMI on sensors signals. Use 24 AWG or larger wire and do not exceed 100 feet (30 meters). Use supplied cable termination kit to properly terminate the transmitter end of the signal cable. The termination kit includes: 1. Molex 3 position Connector Housing (P/N: 50-57-9403) 1 ea. 2. Molex Female Connector Terminals (P/N: 16-02-1114) 3 ea.
4.5.2 Analog 4-20 mA Output Signals Connections CAUTION: When connecting the load to the output terminals, do not exceed the rated values shown in the specifications. Failure to do so might cause damage to this device. Be sure to check if the wiring and the polarity of the power supply is correct before turning the power ON. Wiring error may cause damage or faulty operation.
WARNING: Optically isolated outputs require application of external DC voltage across terminals. Do not exceed maximum allowed limits for voltage and current provided below: 2 V UCE 40 V 0.2 mA ICE 150 mA 4.5.
4.5.5 Communication Parameters and Connections The digital interface operates via RS-232 (optional RS-485) and provides access to applicable internal data including: flow, temperature*, pressure*, totalizers and alarm settings, flow calibration settings, process fluid parameters and engineering units selection. Communication Settings for RS-232/RS-485 communication interface: Baud rate: … … … … … … … 9600 baud Stop bit: … … … … … … … … 1 Data bits: … … … … … … … .
AALBORG VORTEX SMART FLOW METER Figure 5.1: Vortex meter first Banner Screen VXW10L-44AB-L2D4 Fw: A001 Tbl: A001 Figure 5.2: Vortex meter second Banner Screen , NOTE: Actual content of the LCD screen may vary depending on the model. Based on flow meter configuration (with or without Temperature/Pressure option), different parameters may be displayed in the Process Information (PI) screen by pressing the Up or Dn pushbuttons.
, NOTE: Actual content of the LCD screen may vary depending on the model. Process Information Mode Screens , NOTE: For devices without Temperature and Pressure measurement hardware, the screens with T/P process info will display static data entered during meter configuration procedure via Process Fluid menu (see Paragraph 5.3.9).
Figure 5.4: Vortex meter Process Information Screens Vol Flow Total#1 Vol Flow Total#2 Mass Flow Total#1 Mass Flow Total#2 Total #1 Total #2 Vol Flow Temp Press Mass Flow Temp Press Vol Flow Mass Flow Fa Stat. Ta Stat. Pa Stat.
5.2 Menu Sequence The listing below gives a general overview of the standard top-level display menu sequence when running firmware version A001. The ESC pushbutton is used to toggle between the process mode (PI screens) and the Setup menus. The listing in Section 5.2 shows the standard display menu sequence and submenus using the UP button to move through the menu items. The first message displayed the first time the ESC button is pressed after the meter is powered up is “Prog. Protection ON”.
Figure 5.5 Upper level 1 Setup Menu structure. Top Level 1 Setup Menus Prog. Protection on/off Prog. Prot.
Sub menu L1 Flow Meter Info Full Scale Flow 1000.0 L/min Meter Size 0.750 inch Floing Fluid: Water Comm. Interface Vol Flow Total#2 Mass Flow Total#1 Mass Flow Total#2 Total #1 Total #2 Vol Flow Temp Press 21 Flow Units Cond Actual 4-20mA Output2 Temperature Optical Out #1 Disabled Optical Out #2 Disabled EEPROM Ver: A001 Firmware Ver: A002 Fa Stat. Ta Stat. Pa Stat.
5.3 Parameter Entry There are two methods of data entry: • Direct numerical number entry. • Tabular Input from a table menu. If menu with direct numerical entry is selected use Up button to increment digit value from 0-9. Use Dn button to move cursor to another digit position. When desired value is entered use ENT button to accept (save in the EEPROM) new value. If menu with tabular entry is selected, the available menu options can be set with the Up and Dn buttons and are accepted by pressing ENT button.
Press ENTER key after entry of old PP-code. New PP-code ? 0 Now enter the new PP-code (0-255) and press ENTER key. The new PP-code is now valid to turn off the program protection. If the PP-code is forgotten, it can be restored only via digital communication interface. 5.3.2 Submenu Flow Meter Info This submenu contains information about the meter main configuration parameters. These items are informational only, not password protected and may not be changed (read only).
Press Esc to return to L1 Menu Esc Sub menu L1 Flow Meter Info 24 Flow Units Cond Actual Sub menu L2 UD Flow Units Density Units g/cm^3 Pressure Units PSI Temper. Units deg C Mass Flow Units kg/min Vol Flow Units litr/min Ent Sub menu L1 Measuring Units Ent Ent Ent Ent Ent Ent Sub menu L1 Alarm Menu Ent Up Ent Tabular Entry Dn Standard Normal Actual Up Ent Tabular Entry Up Tabular Entry UD MU Time Base 60 Sec Ent Numerical Entry Tabular Entry Cursor Dn UD Mass U Factor 1.
Use the Measuring Units Menu to configure the flow meter with the desired units of measurement. These are global settings and determine what appears on all process information screens and data log records. Units should be selected to meet your particular metering needs. , NOTE: Program the Measuring Units first because later menus may be based on the units selected. The instantaneous flow rate may be simultaneously displayed in Volumetric and Mass engineering units.
5.3.4 Submenu L1 Alarm Menu 5.3.4.1 Submenu L2 Flow Alarm Vortex flow meter provides the user with a flexible alarm/warning system that monitors the Fluid Flow for conditions that fall outside configurable limits as well as visual feedback for the user via the LCD or via an optically isolated outputs. The flow alarm has several attributes which may be configured by the user via LCD/Keypad or digital communication interface.
Top Level 1 Setup Sub Menu Process Screen 27 Esc Esc Up/Dn Up/Dn Esc Sub menu L2 Pressure Alarm Up/Dn Sub menu L2 Temper. Alarm Up/Dn Sub menu L2 Flow Alarm Enter Sub menu L1 Alarm Menu Low Temp Alarm 10.0 deg. C High Temp Alarm 199.5 deg. C Temp Alarm Delay 1 second Temp Alarm Latch Disabled Low Pres. Alarm 10.0 PSI High Pres. Alarm 90.0 PSI Pres. Alarm Delay 1 second Pres.
b) Flow Alarm Conditions Tabular entry Flow Alarm can be assigned to Volumetric or Mass Flow reading. , NOTE: If Flow Alarm Conditions were changed, make sure to adjust Low and High Flow Alarm settings in corresponding flow Engineering Units. c) Low Flow Alarm Numerical entry The limit of required Low Flow Alarm value can be entered in increments of 0.1% from 0 - 100%F.S. , NOTE: Note: The value of the Low Flow Alarm must be less than the value of the High Flow Alarm.
optically isolated output is assigned to the Flow Alarm event, in some cases, the Flow Alarm Latch feature may be desirable. 5.3.4.2 Submenu L2 Temperature Alarm (*optional) Vortex flow meter with T/P option provides the user with a flexible alarm/warning system that monitors the Fluid Temperature for conditions that fall outside configurable limits as well as visual feedback for the user via the LCD or via an optically isolated outputs.
c) High Temperature Alarm Numerical entry The limit of required High Temperature Alarm value can be entered in currently active Temperature Engineering units. , NOTE: The value of the High Temperature Alarm must be more than the value of the Low Temperature Alarm. If a High Alarm occurs, and one of the two optical outputs is assigned to the High Alarm Event (see Section 5.3.6.2) the optically isolated output will be activated when the process Temperature is more than the High Temperature Alarm value.
corresponding values of high and low pressure alarm levels. Alarm action can be assigned with preset delay interval (0-3600seconds) to activate the optically isolated output (separate for High and Low alarm). Latch Mode control feature allows each optical output to be latched on or follow the corresponding alarm status. Following settings are available for Pressure Alarm (see Figure 5.8): a) Pressure Alarm Mode Tabular entry This function determines whether Pressure Alarm is Enabled or Disabled.
before an alarm condition is indicated. Valid settings are in the range of 0 to 3600 seconds. e) Pressure Alarm Action Latch Tabular entry The Pressure Alarm Action Latch settings controls Latch feature when optically isolated outputs are assigned to Pressure Alarm event. Following settings are available: Disable or Enabled. By default, Pressure alarm is non-latching. That means the alarm is indicated only while the monitored Pressure value exceeds the specified set conditions.
Top Level 1 Setup Sub Menu Process Screen 33 Esc Esc Up/Dn Up/Dn Esc Esc Esc Esc Sub menu L2 Pulse Output Up/Dn Sub menu L2 Totalizer #2 Up/Dn Sub menu L2 Totalizer #1 Enter Sub menu L1 Totalizer Menu Esc Enter Enter [Unit]/Pulse 60.00 Ltr Pulse On Time 100 mS Up/Dn Up/Dn Up/Dn Enter Up/Dn Pulse Flow Cond. Volumetric Flow Ent Enter Ent Top Level 1 Setup Sub Menu Pulse Mode: Disabled Enter Ent Up/Dn Dn Dn Up Up Volum. Flow Mass.
The Totalizers reading can be reset by pressing ENTER button. A typical display with flow meter Totalizer#1 Reset screen is shown below. Reset Total #1 Value? The next conformation screen will appear only for 2 seconds. Press Ent key to reset Totalizer! If during these two seconds user will press ENTER button again, the Totalizer#1 volume will be reset to zero. Following screen will appear for two seconds Press Ent key to The Totalizer has been reset! 5.3.5.
For example: Maximum flow rate = 1200 kg/min (1200 kg/min = 20 kg/sec) If unit per pulse is set to 1200 kg per pulse, the Optical Pulse Output will pulse once every minute. If unit per pulse is set to 20 kg per pulse, the Optical Pulse Output will pulse once every second. The Optically isolated Pulse Output incorporate Pulse output queue, which accumulate pulses if the Pulse Output is accumulating process flow faster than the pulse output hardware can function.
Top Level 1 Setup Sub Menu Process Screen 36 Esc Esc Up/Dn Up/Dn Dn Up Ent RS-485 Address 11 Up/Dn Sub menu L2 Optical Outputs Up/Dn Sub menu L2 4-20mA Output#2 Up/Dn Sub menu L2 4-20mA Output#1 Enter Sub menu L1 Output Menu Esc Up/Dn Numerical Entry Hexadecimal Ent Ent Enter Ent Ent Ent Top Level 1 Setup Sub Menu Tabular Up/Dn Opt #2 Function High F. Alarm Up/Dn Opt #1 Function Low F. Alarm Tabular Out#2 20 mA Value 21.56 gram/sec Numerical Out#2 4 mA Value 0.
5.3.6.1 Submenu L2 Analog 4-20mA Menus Vortex Flow Meters are equipped with two channels programmable analog 4-20 mA outputs. Each channel can be individually assigned to one of the following process variables: Volumetric Flow, Mass Flow, Temperature*, Pressure*. By default channel #1 is set to Volumetric Flow and channel #2 is set for Mass flow. For each channel 4 mA and 20 mA points, which define the flow meter output range, can be preset to maximize resolution of analog output.
- Diagnostic: Output will be energized when any of the Diagnostic or System events are active - Manual On Control: Output will be energized until Disabled option will be selected. By default both optically isolated outputs are disabled. 5.3.6.3 Submenu L2 RS-485 Address Menus The standard Vortex flow meter comes with an RS-232 interface. For the optional RS-485 interface, two hexadecimal characters of the address must be assigned. By default each flow meter is shipped with RS-485 address 11.
5.3.7.1 Submenu L2 PWM DSP Menu Digital Signal Processing software algorithm can be set to calculate flow rate based on five different methods: a) b) c) d) e) Auto number of pulses over preset measure interval PWM (pulse width measurement) FFT AWD (Analog Watchdog circuitry, for troubleshooting only) By default Vortex Frequency source is set to Auto. In this mode flow meter automatically switching source to best suited algorithm. All methods calculates frequency of the pulses from the flow meter sensor.
Process Screen Esc Esc Up/Dn 40 Other Calibration Parameters Up/Dn Sub menu L2 FFT DSP Menu Up/Dn Sub menu L2 PWM DSPMenu Enter Sub menu L1 CalibrationMenu Esc Esc Esc Ent Esc Up/Dn Esc Esc Esc Esc Esc Up/Dn Flow Linearizer Disabled Up/Dn Flow Window 2 Up/Dn NRF Error Limit 2.0 % Up/Dn NRF Time Limit 4 Up/Dn NRF Sample # 8 Up/Dn Flow Damping 2 Sec Up/Dn Pulse Meas Int 2000 ms Up/Dn VorFreq.
The Flow Damping value can be selected between 0 and 99 seconds. The value represents the response time for a 0 - 66 % step flow rate change. When damping value set to 0 it is disabled. A Noise Reduction Filter algorithm (running average of the individual flow inputs) is available in the flow meter when pulsating flow or especially noisy signals are encountered.
The Flow Linearization algorithm may be used to improve linearity of the flow measurement. The Flow Linearization table is built during factory calibration procedure and stored in the device EEPROM. The Flow Linearizer can be used with all flow measurement algorithms. By default unit shipped from the factory with disabled Flow Linearizer. 5.3.7.2 Submenu L2 FFT DSP Menu , NOTE: Do not adjust FFT DSP parameter unless directed to do so by a AALBORG Technical Support Representative.
Esc Esc Up/Dn Process Screen 43 Esc Other Calibration Parameters Up/Dn Sub menu L2 FFT DSP Menu Up/Dn Sub menu L2 PWM DSPMenu Enter Sub menu L1 CalibrationMenu Esc Ent Up/Dn Esc Esc Esc Esc Esc Esc Esc Esc Up/Dn Sens AutoBalance Up/Dn Manual Attn Adj. SA1:125 SA2:120 Up/Dn Auto Atten. Mode Enabled Up/Dn AttnTarget Level 200 counts Up/Dn FFT Noise Thresh 60 counts Up/Dn FFT Sampl/Second 500 Up/Dn FFT Trigg. Level 0 counts Up/Dn FFT Algor.
FFT Noise Threshold is configured to reject noise within the flow range while allowing normal amplitude variation of the vortex signal. Signals of amplitude lower than the Trigger Level setting are filtered out. The factory setting optimizes noise rejection in most applications. Attenuator Target Level defines the target RMS level for the sensor signals. If Auto Attenuation is enabled the DSP algorithm will constantly adjust attenuation to keep sensors RMS output within Attenuator Target Level value.
5.3.7.5 Submenu Meter Calibration Factor The Meter Calibration Factor is preset at the factory for the given process conditions (at STD temperature, and pressure), meter body size / pipe ID and requested full scale range. It should only be changed if you replace parts of the flow meter or your process conditions installation parameters or full scale flow rate are changed. Contact your Aalborg representative for details. 5.3.7.6 Submenu Meter Low Flow Cut Off The low flow cut-off can be selected between 0.
5.3.8 Submenu L1 Date/Time Adjust Menu Use the Time and Date Menu to enter the correct time and date into the flow meter’s memory. The parameters are used in the PI Mode, Data Log and the alarm and system Log files. Note: Time is displayed and can be set only in military format. For example, 2:00 PM has to be entered as 14:00:00 in the Set Time menu. , NOTE: The Date and Time settings are stored in battery backed SRAM.
Esc Esc Up/Dn Process Screen 47 Up/Dn To other Fluid Sub Menus Up/Dn Sub menu L2 Goyal-Dorais. Up/Dn Sub menu L2 Flowing Fluid Up/Dn Sub menu L1 Fluid Menu Esc Ent Up/Dn Gases Hit Ent to Select Up/Dn Liquids Hit Ent to Select Up/Dn Current Fluid: Water Ent Ent Up Ent Up Natural Gas Steam Air Argon Ammonia CO CO2 Helium Hydrogen Methane Nitrogen Oxygen Other Gas Dn Ent Tabular Entry Water Ammonia Chlorine Oil Other Liquid Dn Tabular Entry Figure 5.
Changing of the flowing fluid settings will affect the way how flow meter calculates fluid Density and therefore will affect Mass flow rate reading. For 3 liquids: Water, Ammonia and Chlorine and for 10 real gases: Air, Argon, Ammonia, CO, CO2, Helium, Hydrogen, Methane, Nitrogen, Oxygen all parameters required for density calculation are preprogrammed at the factory and stored in flow meter ROM memory.
5.3.9.3 Submenu L2 API 2540 Menu If “Oil” is selected as flowing fluid the flow meter is using API 2540 equation for fluid density calculation. Following parameters related to flowing Oil have to be entered: Oil Density @ 60 °F Constant K0 Constant K1 (kg/m^3) (no units) (no units) See Richard W. Miller, Flow Measurement Engineering Handbook (Second Edition, 1989), page 2-76 for definition and use of the API 2540 equation.
5.3.9.4 Submenu Nat Gas AGA8 Menu If “Natural Gas” is selected as flowing fluid the following parameters related to flowing Natural Gas have to be entered: AGA Density Mode density calculation algorithm can use different input data based on available by user parameters.
Mol Weight Ratio Specific Gravity as ratio of molecular weight G = Mw(gas)/Mw(air)[(g/mol)/(g/mol)] (numerical entry) Density Ratio Real specific Gravity as density ratio Gr = (Air)@ actual flowing temperature and pressure (numerical entry) Compress. Z @ TP ture Compressibility factor Z @ actual flowing temperaand pressure (numerical entry) Other Mol Weight Molecular Weight of Gas Mw (Lb/Lb mol) (numerical entry) Critical Temp (F) Critical Temperature of the Gas (deg. F) (numerical entry) Crit.
, , NOTE: For flow meters equipped with optional T/P hardware the temperature and pressure measurements are taken from temperature and pressure transducers. If flow meter is not equipped with optional T/P transducers the actual flowing Temperature and Pressure have to be entered in the “Cust. Temp (F)” and “Cust. Temp (F) Pressure (PSI)” menus. NOTE: The Vortex Flow meter allows you to measure Standard, Normal or Actual Flow Units.
Top Level 1 Setup Sub Menu Esc Esc Esc Up/Dn Process Screen 53 Up/Dn To other Diagnostic Sub Menus items Up/Dn Raw Pulses Cnt 560 T:2000 ms Up/Dn Sub menu L2 Events Log File Up/Dn Sub menu L2 Sys. Events Reg Up/Dn Sub menu L1 Diagnostic Menu Esc Ent Up/Dn Event Reg Mask 0*23456789ABCDEF Up/Dn Events List Press Enter Key Up/Dn Event Reg Status . . 23 . . . . . . . . . . . . Esc Ent Ent Esc Dn Up Esc Cursor Dn Up Ent Event Reg Mask 0*23456789ABCDEF 0-CPU Temp.
Vortex Flow Meters are equipped with a self-diagnostic alarm Event Register which is available via digital interface and on screen LCD indication. The following diagnostic events are supported: Table 5.
Event Reg Status ................ In the example shown below, event 1 with LCD bit code 2 (High Flow Alarm) and event 10 with LCD bit code A (Totalizer#2 exceed set event volume limit) have occurred since the last reset. Event Reg Status ..2.......A..... , NOTE: Each Alarm Event can be individually masked (disabled) using Event Reg Mask menu selection (see Figure 5.14). If alarm event is masked (disabled) it will not be registered in the Event Register Status even actual event has occurred.
Events List 0-CPU Temp. High The shown above Event List selections can be scrolled with the Up and Dn buttons. By pressing ENT or Esc buttons user may exit from scrolling mode. c) Alarm Events Register Mask With this menu selection user may individually mask (disable) any Alarm Event. A typical display with Alarm Events Register Mask selection is shown below. Events List 0-CPU Temp.
Top Level 1 Setup Sub Menu Esc Esc Esc Up/Dn Process Screen 57 To other Diagnostic Sub Menus items Up/Dn Raw Pulses Cnt 560 T:2000 ms Up/Dn Clear Event Log Press Enter Key Up/Dn Event Log Mask ******6**9***D*F Up/Dn Event Log Config Loop Off Ent Ent Ent Esc Cursor Dn Momentarily displayed only for 2 seconds Dn Up Momentarily displayed only for 2 seconds 07/18/2010 22:03 Tot#2 > Limit Momentarily displayed only for 2 seconds 07/18/2010 05:17 Low Flow Alarm Momentarily displayed on
Vortex Flow Meters are equipped with programmable Event Log File feature which is available via digital interface and LCD/KeyPad. The Event Log File menu allows user assign any of 24 different System and Alarm Events to be recorded with Date/Time stamp in to flow meter non volatile memory. , NOTE: Each Alarm Event can be individually masked (disabled) using Event Log Mask menu selection (see Figure 5.15).
When the last Log file item is reached, the following prompt “#241 has no Data” will be displayed on the second line of the LCD (#241 is for example only, actual number may be different). b) Event Log Configuration If Event Log configured to “Loop Off” mode, the Event Log file will be locked (disabled) when last event with index 511 is recorder.
If during these two seconds user will press Dn button again, the Event Log file will be cleared (all records will be deleted). 5.3.10.3 Submenu Raw Pulse Counts This menu selection provides number of pulses from the flow sensors within specific measurement interval (read only). 5.3.10.4 Submenu Pulse Frequency This menu selection provides raw and averaged values of the frequency from the flow sensors (read only). 5.3.10.
5.3.10.11 Submenu Sensor Attenuation This menu selection provides attenuation level for both piezo sensor amplifiers (read only). 5.3.10.12 Submenu T/P ADC Output This menu selection provides raw value of the ADC counts for RTD and pressure sensor circuitry (read only). The reading only applicable for meters with optional T/P sensors. 5.3.10.13 Submenu DAC Outputs Value This menu selection provides current value of the DAC registers for each analog 4-20 mA output circuitry (read only). 5.3.10.
5.3.11.2 Submenu Screen Cycle Time This menu selection defines time interval in seconds for each PI screen to be displayed in the dynamic mode (automatic sequencing). Screen Cycle Time can be set to any value in the range between 1 to 300 seconds (numerical entry). 5.3.11.3 Submenu Screen Mask Using Screen Mask settings user can enable (unmask) or disable (mask) up to 13 [0-C] different process variable combinations (see Figure 5.4). By default unit is shipped from factory with all PI screens enabled.
5.3.12.2 Submenu Data Log Configuration Using Data Logger Mode settings user can set data log to one of the following configuration: Loop On (default settings), Loop Off, Number of Samples If Data Log configured to “Loop Off” mode, the Data Log will be locked (disabled) when last record with index 15,871 is recorder. If Data Log configured to “Loop On” mode, when last index (15,871) is reached, the firmware “wraps around” Data Log index back to 0 and new records will overwrite old data records.
When set to “Unconditional”, the flow meter will start collect selected Process Variable data as soon as user enables data log. When set to “High PV Alarm”, the flow meter will start collect selected Process Variable data only if Data Log is enabled and High Alarm Condition for corresponding PV is detected. When set to “Low PV Alarm”, the flow meter will start collect selected Process Variable data only if Data Log is enabled and Low Alarm Condition for corresponding PV is detected. 5.3.12.
If during these two seconds user will press Enter button again, the Data Log index and overflow counter will be reset to zero. , NOTE: The PV data recorded in to the Data Log are only accessible via digital communication interface. Use ASCII Interface Command Set (see APPENDIX B) or Aalborg supplied Communication Utility to retrieve (read) PV data from the meter. 6. ANALOG CIRCUITRY CALIBRATION 6.
6.1.1 Initial setup Power up the Vortex Flow Meter for at least 15 minutes prior to commencing the calibration procedure. Make sure absolutely no flow takes place through the meter. Establish digital RS-485/RS-232 communication between PC (communication terminal) and Vortex flow meter. The commands provided below assume that calibration will be performed manually (w/o Aalborg®supplied calibration and maintenance software) and the device has RS-485 address 11.
6.1.3 Analog 4-20 mA channel#2 output calibration 1. Connect a certified high sensitivity multi meter set for the current measurement to pins 3 (+) and 4 (-) of the TB3 terminal connector. 2. Write 4000 counts to the DAC2 channel: !11,WRITE,1,4000[CR] 3. Read current with the meter and designate it to Reading_4000_mA variable. 4. Write 400 counts to the DAC1 channel: !11,WRITE,1,400CR] 5. Read current with the meter and designate it to Reading_400_mA variable. 6.
6.2 Temperature and Pressure Sensors Calibration* , , NOTE: If your flow meter is equipped with optional Temperature and Pressure sensors, then they were calibrated at the factory. There is no need to perform Temperature and Pressure sensors calibration unless the CPU / TERM PCB or actual Temperature or Pressure sensor was replaced. Any alteration of the temperature or pressure input scaling variables in the EEPROM table will VOID calibration warranty supplied with instrument.
8. TROUBLESHOOTING 8.1 Common Conditions Your Vortex Flow Meter was thoroughly checked at numerous quality control points during and after manufacturing and assembly operations. It was calibrated according to your desired flow and pressure conditions for a given fluid. It was carefully packed to prevent damage during shipment.
8.2 Troubleshooting Guide NO. INDICATION 1 LCD Display remains blank when unit is powered up. No response when flow is introduced from analog 4-20 mA. 2 LCD Displays flow reading, but 4-20 mA output signal does not change (always the same or reading around 4.0 mA). LIKELY REASON Power supply is bad or polarity is reversed. SOLUTION Measure voltage on pins 1 and 2 of the TB1 screw terminal connector. If voltage is out of specified range, then replace power supply with a new one.
NO. INDICATION 4 There is no actual fluid flow through the Vortex meter (no flow conditions), but LCD Display reading some flow rate. 5 Erratic Flow rate Reading LIKELY REASON Sensors wires are disconnected from CPU board. SOLUTION Using ESD precautions and hazardous area precautions, remove the electronics enclosure window cover. Remove electronics assembly unit. Disconnect the vortex sensor connector from the CPU board (the CPU board is the board with LCD display) via cut out in the terminal board.
NO. INDICATION 6 The Temperature* reading on the LCD is not correct (out of the device measurement range: -20 to 260C) * - for devices with T/P option. 7 The Pressure* reading on the LCD is not correct (out of the device measurement range or does not react on pressure change in the process line) * - for devices with T/P option. LIKELY REASON RTD connector got loose and is not connected to the PCB board. SOLUTION Check RTD connector on the terminal PCB, make sure it is firmly attached to the header J3.
APPENDIX A AALBORG7 VORTEX METER EEPROM Variables Rev.P002 [07/08/2010] Note: indexes 0-19 are write protected (manufacture and calibration specific data) INDEX NAME DATA TYPE NOTES 0 BlankEEPROM[10] char[10] Do not modify.
INDEX NAME DATA TYPE NOTES 32 Out1_Scale_mA float Analog 4-20 mA Out #1 Scale 33 Out1_Offset_mA float Analog 4-20 mA Out #1 Offset 34 Out2_Scale_mA float Analog 4-20 mA Out #2 Scale 35 Out2_Offset_mA float Analog 4-20 mA Out #2 Offset 36 F_AlarmMode uint Flow Alarm Mode (0=Disabled, 1=Enabled) 37 F_LowAlarmPFS float Low Flow Alarm in PFS [0-1.00] 38 F_HiAlarmPFS float High Flow Alarm in PFS [0-1.
INDEX NAME DATA TYPE NOTES 68 Total1_Mode uint Totalizer#1 mode (0-Disabled, 1-Enabledd) 69 Total1_FlowStart float Start totalizer at flow [0-1.0 notation %F.S.
INDEX NAME 104 FlowTbl[8].FlowPFS 105 106 107 108 DATA TYPE NOTES float Flow Linearizer Index 8 PFS [0.0 – 1.0] FlowTbl[8].LinCounts uint Flow Linearizer Index 8 Counts FlowTbl[9].FlowPFS float Flow Linearizer Index 9 PFS [0.0 – 1.0] FlowTbl[9].LinCounts uint Flow Linearizer Index 9 Counts FlowTbl[10].FlowPFS float Flow Linearizer Index 10 PFS [0.0 – 1.0] 109 FlowTbl[10].
INDEX NAME DATA TYPE NOTES 141 FluidName[20] char[20] Other Fluid Name 142 CalibratedBy[20] char[20] Calibration technician name 143 CalibratedAt[20] char[20] Calibration Location 144 DateCalibrated[12] char[12] Calibration date 145 DateCalibrationDue[12] char[12] Date calibration due 146 UserTagName[20] char[20] User Defined Device Tag Name or Number 147 DiagEventMask uint Mask for Diagnostic Events Register 148 DiagEventLogMask uint Mask for Diagnostic Events Log 149 DiagEve
INDEX NAME DATA TYPE NOTES 178 Flowing_Temp_F float Customer's flowing Temperature (deg.
INDEX NAME DATA TYPE NOTES 213 DL_ProcVar uint Data Log Current Process Variable selector [0-3] 214 DL_Interval uint Data Log Sample Interval Time in seconds 215 DL_LoopOverCn uint Data Log Loop Over Counter 216 DL_StartCond uint Data Log Start Conditions: 0 - Unconditional, 1-High Flow Alarm, 2 – Low Flow Alarm 217 DL_StopCond uint Data Log Stop Conditions: 0 - Unconditional, 1-High Flow Alarm, 2 – Low Flow Alarm 218 EEMagicNumber uint Number used to verify EEPROM integrity ** N
Rev. 07/29/2010 80 ! Addr Cmd Arg1 to Arg4 CR Example: VF Start character ** RS485 device address in the ASCII representation of hexadecimal (00 through FF are valid).** The one or two character command from the table below. The command arguments from the table below. Multiple arguments are comma delimited. Carriage return character.
81 DM 6 Display/Set Diagnostic Events Mask register Diagnostic Mask See list of the Diagnostic Events below. DE 5 Read/Reset current status of Diagnostic Events Register See list of the Diagnostic Events below. TP D MF VF COMMAND Diagnostic Events Register 4 3 Requests the current Density reading in current EU Density Temperature Requests the current /Pressure** temperature and pressure reading in current EU 2 Requests the current mass flow reading in current EU Mass Flow NO.
82 Flow Alarms Meter Info COMMAND NAME NO. Requests meter 7 configuration info: - full scale range (L/min) - Meter size (inches) - T/P option support (Y,N) - 4-20 mA Output #1 configuration - 4-20 mA Output #2 configuration Sets / reads the status 8 of the flow alarms. Note: High and Low limits for Volumetric flow configuration have to be entered in fraction %FS notation (0.0 – 1.0). High and Low limits for Mass flow configuration have to be entered in the currently active mass flow units.
83 DESCRIPTION NO. Temperature Sets / reads the status of the 9 Alarms** temperature alarms. Note: High and Low limits have to be entered in the °C. High alarm value has to be more than Low alarm value. Alarm conditions: Temp. > High Limit = H Temp. < Low Limit = L Low < Temp.
84 Pressure Alarms** COMMAND NAME NO. COMMAND Sets / reads the status of the 10 PA pressure alarms. Note: High and Low limits have to be entered in the Pa units. High alarm value has to be more than Low alarm value. Alarm conditions: Pressure > High Limit = H Pressure. < Low Limit = L Low < Press.
85 Optical Outputs COMMAND NAME DE M PL PH PR T1 T2 TL TH TR D FL FH FR - no action (disabled*) - low flow alarm - high flow alarm - Range between High & Low alarms - Tot#1 reading > limit - Tot#2 reading > limit - low temp. alarm - high temp. alarm - Range between High & Low temp. alarms - low press. alarm - high press. alarm - Range between High & Low press. alarms - Diagnostic Events - Manual On (enabled) Assigns action of the two optical outputs.
86 Totalizers COMMAND NAME NO. COMMAND Totalizers reading is stored in EEPROM (non volatile) memory. Power cycle will not affect Totalizers reading. If Totalizer hit limit event is not required, set “Limit Volume” value (argument 4) to zero. Sets and controls action of the 12 T flow Totalizers. NOTE: Start totalizer at Flow value has to be entered for Volumetric and Mass flow conditions in fraction %FS notation (0.0 – 1.
87 Fluid Density for standard conditions Pulse Output COMMAND NAME NO. COMMAND Read and set Fluid Density for standard conditions in g/cm3 NOTE: it is not measured density. It is recommended to set the unit/pulse value equal to the maximum flow in the same units per second. This will limit the pulse to no faster than one pulse every second.
88 Units of measure COMMAND NAME Igal - Imperial Gal MilL – million liters Bbl - Barrels Temperature, Pressure and Density EU only supported if T/P hardware is installed. Density argument: Y - use density N – do not use density Time base argument: S - seconds M – minutes H – hours D- days For Mass user defined units: k-Factor value represents conversion value from g/min. For Volumetric user defined units: k-Factor value represents conversion value from L/min.
89 COMMAND NAME Lton - Long Ton Ston - Short Ton Mton – Ton (metric) DESCRIPTION NO.
90 COMMAND NAME DESCRIPTION NO .
91 Read System Event Log records from EEPROM and sets Events Log parameters System Events Log COMMAND 17 SL 16 C NO. Flow Units Display/Change Meter 18 FC Selections Flow Units: S - Standard (defined in A - Actual #29) N - Normal Read Log Index command returns: Date - MM/DD/YYYY Time - HH:MM:SS Event Code – [0-24] NOTE: Events higher than 0xFFFF can not be masked. See list of the Diagnostic Events below. Read and set date/time for battery backed calendar.
92 Calibration Settings COMMAND NAME Argument 1 = T Hours since last time unit was calibrated. NOTE: has to be reset to zero after calibration. Sets/Reads Calibration related variables. DESCRIPTION COMMAND 19 CS NO. ARGUMENT 2 RESPONSE CSL: Example: CSL:5.0 CSL: Example: CSL:5.0 (%FS) No Argument (Returns Current value) L Meter Low Flow Cut Off in % of full scale T No Argument Calibration/Mainten (read timer) ance Timer Z Set Cal.
93 PWM DSP Settings COMMAND NAME NO. COMMAND Argument1 = F: Display/Change NR Filter Parameters: NRF Sample Number [1-32] NRF Time Limit [0-32] NRF Error Limit [0.0-100.0%] Note: Pulse Measure Interval has to be in the range: 500mS MI 60000 mS. Argument1 = I: Display/Change Meter Pulse Measure Interval settings. Sets/Reads PWM 20 PW DSP related variables.
94 FFT DSP Settings COMMAND NAME NO. COMMAND Sets/Reads FFT DSP 21 FT related variables. FFT Sample/Second: 0 – Automatic 1 – 8000 samples/sec 2 – 4000 samples/sec 3 – 2000 samples/sec 4 – 1000 samples/sec 5 – 500 samples/sec DESCRIPTION ARGUMENT 1 RESPONSE FTD: Example: FTF:D FTN: Example: FTN:500 No Argument (Ret. Current settings) [0-5000] A Attenuation Mode and A or M [0-4095] Target Level No Argument (Ret.
95 I Sample (Ret. Current Interval in sec. settings) T DL Start/Stop conditions Thresholds Argument 1 = V. Process Variable: 0-Volumetric Flow 1-Mass Flow 2-Temperature**. 3-Pressure** Argument 1 = T 0 – Unconditional 1 – PV Alarm High Event 2 – PV Alarm Low Event [0-2] C Configuration (Ret.
96 Argument 1 = R Read DL record in specified index. Returns Date /Time stamp and process variable value only if valid data are present. Process variable value in current EU. DESCRIPTION NO. COMMAND Sets/Reads Goyal-Dorais equation related parameters (for other liquids). Sets/Reads API2540e quation related parameters (for Oil).
97 Other Gas Sets/Reads Natural Gas AGA8 equation related parameters. Natural Gas AGA8 equation related parameters Mode: determines which parameter will be use in the equation. Sets/Reads Other Gas equation related parameters. Mode: determines which parameter will be use in the equation. DESCRIPTION COMMAND NAME COMMAND 28 OG 27 NG NO. ARGUMENT 1 RESPONSE G Spec. Gravity Gr as Ratio of Densities at flowing TP (no units). (0.001-999.0) No Argument (ret. cur. set.
98 DESCRIPTION NO. COMMAND Sets/Reads Temperature 29 FP Flowing and Pressure parameters Units Parameters for STD, NORMAL, and Customer Actual units. NOTE: Actual Units parameters equal to the Actual Flowing Conditions. Customer Actual Units Temperature and Pressure can be used to change flow conditions for meters without T/P option. COMMAND NAME ARGUMENT 1 RESPONSE No Argument (ret. cur. set.) [0.0 – 9999.9] Act.
99 20 to 218 (Memory Table Index) Writes the specified value to 31 MW the specified memory location. Use Carefully, can cause unit to malfunction. (Note: Some addresses are write protected!) Write EEPROM Memory ARGUMENT 1 0 to 218 (Memory Table Index) COMMAND 30 MR NO. Reads the value in the specified memory location. DESCRIPTION Read EEPROM Memory COMMAND NAME ARGUMENT 2 ARGUMENT 3 COMMAND SYNTAX ARGUMENT 4 MW,XXX, where: XXX=Table Index Example: MW,176,101.
UART Error Codes: 1 2 3 4 5 6 7 8 9 - Not Supported Command or Back Door is not enabled. Wrong # of Arguments. Address is Out of Range (MR or MW commands). Wrong # of the characters in the Argument. Attempt to Alter Write Protected Area in the EEPROM. Proper Command or Argument is not found. Wrong value of the Argument. Reserved. Manufacture specific info EE KEY (wrong key or key is disabled).
Liquids Name Index Water Ammonia Chlorine Oil Other Liquid 0 1 2 3 4 Natural Gas Steam Air Argon Ammonia CO CO2 Helium Hydrogen Methane Nitrogen Oxygen Other Gas 0 1 2 3 4 5 6 7 8 9 10 11 12 Gases 101
APPENDIX C MECHANICAL DRAWINGS INSERTION TOOL - SHORT VERSION Insertion Model Flow Meter 102
HOT TAP INSERTION TOOL / CLAMP ON INSERTION TOOL Insertion Model Flow Meter 103
104 Seal is unaffected by vibration. The meter shaft is held by the friction grip of tapered split ring and nut. The tapered split ring grips the meter shaft. The higher the pressure, the stronger the grip. The O-rings seal the meter shaft. The higher the pressure, the tighter the seal. Seal is not dependent on tightness of nut! No metal to metal seal.
NO T/P OPTION TRANSMITTER ASSEMBLY Insertion Model Flow Meter 105
Flanged Insertion Meter Note 1 106
1-1/2" MNPT Insertion Meter Note 1 107
1-1/2" Insertion Meter Assembly with Insertion Tool and Ball Valve Note 1 108
1-1/2" Welded Insertion Meter Note 1: Length dependent on pipe diameter, thickness, and mounting.
APPENDIX D ELECTRICAL INTERCONNECT OPTIONS RS-232/485 DIGITAL COMMUNICATION INTERFACE GREEN ENCLOSURE INTERNAL GROUND TERMINAL RED BLACK GND RX+ TX- TO 9 PIN D SUBMIN.
111 S2 RL3 TO 9 PIN D SUBMIN. CONNECTOR ON PC FLOW PULSE OUTPUT S1 ISOLATED -24VDC POWER SOURCE (MAXIMUM 60 VDC) +24VDC (600 OHM MAXIMUM LOOP IMPEDANCE) ANALOG 4-20 (+) MA OUTPUT #2 (-) RETURN RETURN ANALOG 4-20 (+) MA OUTPUT #1 (-) OPTIONAL PRESSURE SENSOR HEADER USE SUPPLIED CABLE TERMINATION KIT COM.
112 110 VAC 220 VAC POWER INPUT ~ 1 3 4 5 POWER SUPPLY 2 DO NOT USE 6 ANALOG 4-20 mA OUTPUTS RED BLACK COM. WARNING: AC/DC POWER SUPPLY IS NOT UNIVERSAL. MAKE SURE YOU APPLY CORRECT AC VOLTAGE ACCORDING TO POWER SUPPLY AC VOLTAGE RATING. S2 S1 110VAC AND 220VAC WITH REMOTE TRANSMITTER RED BLACK 2 4 5 METER 3 6 GROUNDING CLAMP METER BODY MUST BE GROUNDED TO THE BUILDING PROTECTIVE EARTH PROPER LY 1 COM.
113 ~ 1 3 4 5 6 ANALOG 4-20 mA OUTPUTS DIGITAL OPTOCOUPLER OUTPUTS ENCLOSURE INTERNAL GROUND TERMINAL BLACK GROUNDING CLAMP METER BODY MUST BE GROUNDED TO THE BUILDING PROTECTIVE EARTH PROPERLY POWER SUPPLY 2 DO NOT USE RED S1 DC POWER PREWIRED AT FACTORY RED S2 RS-232/485 ENCLOSURE INTERNAL GROUND TERMINAL INTERCONNECT BLACK WARNING: AC/DC POWER SUPPLY IS NOT UNIVERSAL. MAKE SURE YOU APPLY CORRECT AC VOLTAGE ACCORDING TO POWER SUPPLY AC VOLTAGE RATING.
APPENDIX E CIRCUIT DIAGRAMS PCVTX-CPU TOP SIDE VIEW FROM PRIMARY SIDE 114
PCVTX-CPU BOTTOM VIEWED FROM PRIMARY SIDE 115
PCVTX-TERM BOTTOM VIEWED FROM PRIMARY SIDE 116
PCVTX-TERM TOP VIEWED FROM PRIMARY SIDE 117
WARRANTY Aalborg7 Vortex Systems are warranted against parts and workmanship for a period of one year from the date of purchase. Calibrations are warranted for up to six months after date of purchase, provided calibration seals have not been tampered with. It is assumed that equipment selected by the customer is constructed of materials compatible with gases used. Proper selection is the responsibility of the customer.
