Installation Guide
Residen al Standard Gas Water Heater Use and Care Guide • 25
TROUBLESHOOTING
Residen al Standard Gas Water Heater Use and Care Guide • 25
TROUBLESHOOTING
keeps the tank from freezing during 
cold weather but can cause a Hydrogen 
gas build up. See cau on on page 6. 
No Hot Water
Use the following step-by-step plan 
as a guide to help determine why you 
have no hot water: 
1
Check the Status Light
The Status Light on the gas 
control valve fl ashes once every three 
seconds if the pilot is lit and the gas 
control valve has not detected any 
problems. 
Figure 37 - Status light.
If the Status Light is fl ashing once ev-
ery three seconds and you have no hot 
water, make sure the gas control knob 
is set to HOT. 
If the Status Light fl ashes more than 
once every three seconds, refer to 
the Status Light Code Troubleshoo ng 
Chart on page 27.
If the Status Light is not fl ashing, go to 
step 2.
2
Status Light is Not 
Flashing
If the Status Light isn’t fl ashing, try 
ligh ng the pilot using the ligh ng 
instruc ons on page 23.
If you have tried ligh ng the pilot and the 
Status Light does not fl ash, go to step 3.
If the Status Light fl ashes, go to Step 1.
3
Checking the Pilot Light
Check the spark igniter. Dim 
the room lights and look through the 
viewport while clicking the igniter 
bu on. 
If you don’t see a spark through the 
viewport, check to make sure the 
igniter wire is fi rmly inserted into the 
white connector. 
If you see a spark, make sure the gas 
supply valve is turned on, and try light-
ing the pilot using the ligh ng instruc-
 ons on page 23. 
If the pilot s ll does not light, call a 
qualifi ed person.
Insuffi  cient Hot Water 
or Slow Hot Water
Recovery
WARNING! Because of the increased 
risk from scalding, if you set the water 
heater’s gas control knob higher than 
120°F, install Thermosta c Mixing 
Valves at each point-of-use. Due to the 
increased risk of scalding, do not set the 
temperature of the Thermosta c 
Mixing Valves above 120°F.
If the hot water is simply not warm 
enough, there are several possible 
causes:
•   Faulty Thermosta c Mixing Valve 
in a faucet or shower control 
(check other faucets in the house 
for hot water).
•   Water heater’s capacity too small 
(or usage too high).
•   Reversed plumbing connec ons 
or melted dip tube (usually found 
soon a er new installa on).
•  Plumbing leak.
•   Sediment or lime build up in the 
bo om of the tank.
Thermosta c Mixing Valves. If the 
hot water is simply not warm enough, 
make sure the faucet you are checking 
doesn’t have a defec ve Thermosta c 
Mixing Valve. Many shower controls 
now have built-in mixing valves. If 
these devices fail, they can reduce the 
amount of hot water the shower or 
faucet delivers even though there is 
plenty of hot water in the tank. Always 
check the water temperature at several 
faucets to make sure the problem is not 
in a faucet or shower control.
Undersized Water Heater. If your water 
heater runs out of hot water quickly, it 
may be too small for your needs. If the 
water heater is old, consider replacing it 
with a larger model. If the water heater 
is in good condi on, you may be able 
to meet your family’s hot water needs 
with the exis ng water heater by install-
ing Thermosta c Mixing Valves at each 
point-of-use and then turning the gas 
control knob to a higher se ng.
You can also reduce your home’s hot 
water needs by washing clothes in cold 
water, installing fl ow restrictors on 
shower heads, repairing leaky faucets, 
and taking other conserva on steps. 
Reversed Connec ons or Melted Dip 
Tube. Check the hot and cold water 
connec ons and make sure your 
home’s hot water pipe is connected 
to the hot water outlet on the water 
heater. Usually, reversed connec ons 
are found soon a er the installa on 
of a new unit. If copper pipes were 
soldered while they were a ached to 
the water heater, the dip tube may 
have melted. The dip tube is a long, 
plas c tube inside the tank a ached to 
the cold water inlet. If the dip tube has 
melted, it can be replaced by removing 
the cold water inlet connec on, re-
moving the old dip tube and installing 
a new one. 
Plumbing Leak. Even a small leak 
in the hot water side of the home’s 










