Specifications

TroubleshootingGuide
9|Page
Theflowadjustmentvalvecouldbeobstructedduetohardwaterscaleordebris,causinglower
thanexpectedwaterflow.Verifywaterflowwithagraduatedcontainerorwiththeremote
temperaturecontroller,ifoneisinstalled.
Theoutputthermistorcouldbecompromised.Thiscomponentmaybecheckedby
enteringthe
DiagnosticsModeonaremotecontroller,ifoneisinstalled.Turnpowerofftotheunit andrun
coldwaterthroughit;checktoseeiftheinletandoutlettemperaturesreadthesameonthe
remote.Forinstructionsonhowtodothis,refertotheMaintenance
Sheet,packagedwith
everywaterheaterandlocatedbehindthefrontpa neloftheunit.
TEMPERATUREFLUCTUATESWH ENAFIXTUREISOPENED
MakesuretheunitisinstalledproperlyusingtheProperInstallationsection(p.6)ofthisguide.
Checktheflowandtemperaturerightattheunitatthepressurereliefvalve.Iftheflowrate
andtemperaturearecorrectatthePRV,thentheproblemresideselsewhereinthe
plumbing
line.Thefollowingcouldbeplumbinglineproblems:
o Checkforcrossplumbingbetweencoldwaterlinesandhotwaterlines.Seethe
Proceduressection(p.21)forinstructions.
o Checktoseethatacheckvalveisinstalledbetweenthepumpdischargeandthe
connectiontothecold
watersupply.Inspectthecheckvalveforproperoperation.If
thereisn’toneinstalled,orifitismalfunctioning,coldwatermaybebackfeedinginto
thesystem.
o Problemswitharecirculationsystem:
Checkthatacheckvalveis installedbetweenthepumpdischargeandthe
connectiontothe
coldwatersupply.
Checktoseeifthepumpisoperatingproperly.
Checkforaircavitation.Thepumpwillbeveryhotorchattering.
Checkthedirectional indicatoronthepumpflange.
Checkthesizingofthepumpaminimumflowof2gpmis
required.
Checkgassupply
o VerifythegassupplylinesaresizedforthemaximumBtu/hdemand,asindicatedinthe
ProperInstallationsection(p.6)ofthisguide(Seethespecificationpagep.3atthe
beginningofthismanual forgasinputrating).
o ForLPmodels,theremay
notbeenoughgasleftinthepropanetank.
o Verifythatthesupplygaspressureiswithinspecification,not onlywhentheheaterisin
standby,butwhiletheheaterisrunningonmaximumfireaswell.Thismaybecaused
byamalfunctioninggassupplyregulator.
Venting
o Verifythattheexhaustventingisinstalledtomanufacturer’sspecification.
o Verifythattheventrundoesnotexceedthemaximumlimit(50ft.)
Thefilteroncoldwaterinletshouldbeclean;lookforsignsofhardwaterscaling.
Checktomakesurethatthecleartube
betweentheproportionalgasvalveandthebottomof
thecombustionchamberisconnected.
Onwellsystemsorevenonsomecitywatersystems,waterpressurefluctuations(especiallyon
lowflow)of8to10psiwillresultinflowratefluctuations,whichwillinturnresultinminor
temperaturefluctuations.
Flowsensororwatercontrolvalvemaybecompromised.ContacttheTechnicalDepartment.