PORTABLE GENERATOR Owner’s Manual GXS7600iRD DO NOT RETURN TO STORE! CALL US FIRST 855-888-3598 FOR SUPPORT Model: Serial: Date Purchased: P/N: 32082-05460-00 Model# 3222005 REV00 SAVE THIS MANUAL FOR FUTURE REFERENCE
Table of Contents Introduction..........................................1 Low Idle Switch....................................23 Safety....................................................1 Stopping the Engine..............................23 General Safety Precautions....................2 Low Oil Shutdown................................24 Unpacking the Generator.......................8 Do Not Overload Generator....................24 Parts Included........................................
INTRODUCTION Read This Manual Thoroughly WARNING Read and understand manual completely before using product. Failure to completely understand manual and product couldresult in death or serious injury. If any section of this manual is not understood, contact customer Service at 855-888-3598, or www.a-ipower.com for starting, operating and servicing procedures. The owner is responsible for proper maintenance and safe use of the unit. SAVE THESE INSTRUCTIONS for future reference.
Asphyxiation Hazard Electric Shock Hazard Fire Hazard Explosion Hazard Hot Surface. Do Not Touch the Surface. Burn Hazard Moving Parts Hazard Kickback Operator’s Manual GENERAL SAFETY PRECAUTIONS Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors and vents. Avoid other generator hazards.
CORRECT USAGE Example location to reduce risk of carbon monoxide poisoning • ONLY use outside and downwind, far away from windows, doors and vents. • Direct exhaust away from occupied spaces.
WARNING Starter cord kickback (rapid retraction) will pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious injury. • When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback. • NEVER start or stop engine with electrical devices plugged in and turned on. FUEL SAFETY DANGER Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive.
• Store Fuel in a container approved for gasoline. • Store any containers containing gasoline or propane/LPG outdoor in a well-ventilated area, away from any combustibles or source of ignition. DANGER Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive. Never use a gasoline container, gasoline tank, propane/LPG connector hose, propane/LPG cylinder or any other fuel item that is broken, cut, torn or damaged. Failure to do so will result in death and serious injury.
WARNING WARNING Starter and other rotating parts could entangle hands, hair, clothing, or accessories. Keep away from rotating parts, failure to do so could result in death or serious injury. Exhaust heat/gases could ignite combustibles, structures or damage fuel tank causing a fire, resulting in death or serious injury. Contact with muffler area could cause burns resulting in serious injury. • DO NOT wear loose clothing, jewelry or anything that could be caught in the starter or other rotating parts.
• Shut off generator if: -Electrical output is lost. -Equipment sparks, smokes, or emits flames. -Unit vibrates excessively. WARNING Medical and Life Support Uses. • In case of emergency, call 911 immediately. • NEVER use this product to power life support devices or life support appliances. • NEVER use this product to power medical devices or medical appliances. • Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.
UNPACKING THE GENERATOR • Open carton completly. Remove and verify carton content prior to assembly. Your generator ships with following items. • Call our customer service at 855-888-3598 with the unit model and serial number for any missing item. • Record model, serial number, and date of purchase on front cover of this munual for your own record. 1 Parts Included Your gasoline powered generator ships with the following parts: 2 5 4 NO.
CONTROLS AND FEATURES 1 2 3 4 6 5 7 8 9 10 11 1 - Control Panel 6 - Maintenance Cover 2 - Telescopic Handle 7 - Support Leg 3 - Remote Holder 8 - Engine Oil Access Cover 4 - Fuel Cap 9 - Muffler/Spark Arrester 5 - Recoil Starter 10 - Wheel 11 - Propane Inlet Page 09
CONTROL PANEL FEATURES 1 16 2 15 14 3 13 12 1. LED Data Center: See LED DATA CENTER section. 2. Push-Button START/STOP: Push once to automatically start the engine. Push again to stop the engine. 3. Battery Switch: Restore the battery power to the control module. you must turn the switch to ON position before start the generator. 4. Remote Set Button: To pair the new remote control fob. 5. Circuit Breaker(AC): Protects the generator against electrical overloads. 6.
CONTROL PANEL FEATURES LED Data Center 1 2 3 4 1. LED Multi-Meter: Displays voltage,power,fuel level, frequency, and running time. 2. Low Idle Push Button: Low idle minimizes the fuel consumption and noise by adjusting the engine speed to the minimum required for the current load. 3. Low Oil Indicator LED(Red): Illuminates when the engine oil level falls below the safe operating level and the generator will automatically shut off the engine.
REMOTE CONTROL PROGRAMMING Before the generator can be started , an initial start-up procedure must be performed so the generator and the remote control recognize each other. 4. Press and hold the START button of the remote control fob, the engine push button red light will start flashing and then it will goes out. NOTE: YOUR REMOTE CONTROL IS ALREADY PROGRAMMED IN FACTORY FOR YOUR CONVENIENCE.AND IT IS READY TO START THE GENERATOR.
SPECIFICATIONS GXS7600iRD Model Number 3222005 Starting Watts 7600W-GAS / 6900W-Propane/LPG Running Watts 6100W-GAS / 5500W-Propane/LPG Rated AC Voltage 120/240V Rated DC Voltage 5V Rated Frequency 60HZ Phase Single Grounding System (AC) Engine Type Engine Displacement Starting System Low Oil Shutdown Oil Type Oil Capacity Spark Plug OEM Type Spark Plug Replacement Type Spark Plug Gap Neutral Floating Single Cylinder, 4-Stroke OHV Air Cooled 322cc Recoil-Electric-Remote Yes 10W-30 24.7 fl.
CO WATCH-GUARD Carbon Monoxide (CO) Detection and Auto Shutoff System Your Generator is equipped with Carbon Monoxide (CO) WATCH-GUARD detect system for your protection and safety. This detecting and shutoff system monitors for the accumulation of poisonous CO gas around the generator produced by engine exhaust when the generator is running. If the CO sensor detects increasing levels of CO gas, it automatically shuts off the engine.
2-Blinking Yellow Light provides notification that a CO WATCH-GUARD fault has occurred and no longer provides protection. The generator is shutoff automatically and the yellow light will blink for at least five minutes after shutoff. Call A-iPower Customer Service 855-888-3598 for repair. Do not use the generator until the sensor is working properly. The CO WATCH-GUARD must only be serviced by qualified technician to restore it to original settings.
Add Engine Oil We recommend using SAE 10W-30 APISJ oil for best performance. Other high-quality detergent oils (APISJ or higher) are acceptable. Do not use special additives. Ambient temperature determines the proper oil viscosity for the engine. Use the chart to select the proper oil for the outdoor temperature range expected. NOTICE The unit is equipped with a low oil shutdown. If the oil level becomes lower than required, the sensor will activate a warning device or stop the engine.
Add Fuel: Gasoline DANGER Gasoline and gasoline vapor are highly flammable and explosive.Fire or explosion can cause severe burns or death. DANGER Do not overfill tank. Allow space for fuel expansion. If fuel spills wait until it evaporates before starting engine. Failure to do so will result in death and serious injury. Fuel must meet these requirements: • Clean, fresh, unleaded gasoline. • Use regular UNLEADED gasoline with the generator engine with a minimum 87 octane / 87 AKI (91 RON).
Propane/LPG is highly flammable and explosive. Fire or explosion can cause severe burns or death. • The provided propane/LPG hose with regulator, works with standard 20, 30 and 40 pound capacity cylinders with Type 1, right hand Acme threads. Verify the re-qualification date on the tank has not expired. Do not use rusted or damaged cylinders. • Only use provided propane/LPG hose for safe propane operation. 1. Make certain both gasoline and propane/LPG valves are closed. 2.
Grounding Do not start generator if you smell propane. Always fully close the propane tank valve and disconnect the WARNING propane/LPG hose from the generator when not in use. FUEL SENSE (Automatic Fuel Selection Technology) Your generator is equipped with FUEL SENSE technology which automatically switches fuel intake between gasoline and propane/LPG to extend runtime. Propane is a prioritized fuel which means the generator will use propane as soon as the Propane Cylinder Valve is opened.
OPERATION Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all short-duration voltage fluctuations. Generator Location WARNING Make sure you review each warning in order to prevent fire hazard. Before Starting the Generator Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. • Make certain the generator is on a flat, level surface and well-ventilated location.
5a. Remote start Turn and hold the REMOTE START switch for 5 seconds until the engine start. when the Voltage Selector Switch in in the “120V” position. WARNING Only change the Voltage Selector Switch with the generator OFF. DO NOT switch the voltage while the generator is running or powering appliances. Starting the Engine (Generator) Select the Fuel Source (Gasoline) 1. Make certain the propane cylinder knob is fully closed. 2. Add gasoline to the fuel tank. 5b.
2. Fully open the Propane/LPG cylinder knob. 3. Turn starting dial switch to the ON position. WARNING Starter cord kickback (rapid retraction) will pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious injury. When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback. NOTE: If engine starts after 3 pulls but fails to run.
Low Idle Switch Stopping the Engine 1. Turn off and remove entire electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. Let the generator run at no-load for two minutes to stabilize internal temperatures of the engine and generator. NOTICE Always start the generator with LOW IDLE SWITCH on OFF position. Allow the engine speed to stabilize before switching LOW IDLE Switch to ON position (Green).
4. Turn cylinder valve to the OFF position. Do Not Overload Generator Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices. To prolong the life of your generator and attached devices, follow these steps to add electrical load: 1. Start the generator with no electrical load attached. 2. Allow the engine to run for several minutes to stabilize. 3. Plug in and turn on the first item.
If you wish to use gasoline, the Starting Dial Switch should be in the ON position and the Propane Cylinder Valve should be CLOSED. Opening the Propane Cylinder Valve will immediately replace gasoline intake with propane intake. If you wish to use propane, the Starting Dial Switch should be in the ON position and the Propane Cylinder Valve should be OPEN.
WARNING If not spaced apart, the exhaust heat from one generator discolors or melt the plastic shell on other generator. 20” 2. Both generators to be turned off and all electrical loads disconnected before paralleling operation. 5. Start one of the generators and wait until the engine speed to stabilize. 6. Start the second generator and wait until the engine speed to stabilize before connecting a load. 7.
MAINTENANCE AND STORAGE MAINTENANCE SCHEDULE Regular Maintenance will improve the performance and extend the life of your generator. Follow maintenance schedule intervals whichever occurs first according to use. NOTE: Adverse conditions will require more frequent services. NOTE: Maintenance should be performed more frequently when generator is used in dusty areas.
Recommended Engine Oil Type CAUTION 10W-30 5W-30 10W-40 5W-30 Full Synthetic ° F -20 ° C -28.9 0 -17.8 20 -6.7 40 4.4 60 15.6 80 26.7 100 37.8 120 48.9 Ambient temperature Check the engine oil level before each use or every 8 hours of operation. 1. Place the generator on a level surface and allow the engine to cool for several minutes. 2. Turn knob and remove the oil access cover. 3. With a damp rag, clean around the oil dipstick. 4. Remove the oil dipstick. 5.
5. Apply a layer of engine lubricant on the filter element and squeeze it out. 6. Reinstall the filter element into the air cleaner unit. 7. Reinstall the air filter cover plate (C). 8. Reinstall the side maintenance cover(A) of the unit. A D C B Charging the Battery by Battery Float Charger (When the Unit is Not Running) To ensure the battery remains charged, the supplied battery float charger should be plugged into the generator.
in. (0.7-0.8 mm). To widen gap, if necessary, carefully bend the ground (top) electrode. To lessen gap, gently tap ground electrode on a hard surface. 7. Seat spark plug in position; thread in by hand to prevent cross-threading. 8. Tighten with wrench to compress washer. If spark plug is new, use 1/2 turn to compress washer appropriate amount. If reusing old spark plug, use 1/8 to 1/4 turn for proper washer compression.
Short Term Storage Fill the tank with fresh gasoline and add gasoline stabilizer. Drain the carburetor float bowl. 1 - Add a properly formulated FUEL STABILIZER to the tank if it is not already added. 2 - Run the engine for 10-15 minutes to circulate stabilizer throughout fuel system. 3 - Allow the generator to cool a minimum of 30 minutes and then drain the carburetor float bowl. 4 - Clean the generator and store in a cool, dry and well ventilated area out of direct sunlight. DRAINING THE FLOAT BOWL 1.
TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine is running, but no AC output is available. 1. AC Circuit breaker is open. 2. Fault in generator. 3. Poor connection or defective cord set. 4. Connected device is bad. 5. GFCI outlet is open (if equipped) 1. Check AC load and reset circuit breaker. 2. Contact customer service or authorized service center. 3. Check and repair. 4. Connect another device that is in good condition. 5. Correct ground fault and press reset button on GFCI outlet.
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Parts List NO. Part Number Description Qty. NO. Part Number Description Qty. 1 20260-06182-00 Engine assy. 1 39 34032-00298-00 Bushing 1 2 33089-00409-00 Engine mounting plate 1 40 20134-00330-00 Wheel assy.
Parts List NO. Part Number Description Qty.
Page 36 O Y CO sensor G/Y module a L a PY B B O L BB BB L R Spark plug W Gy Y R + + - R O L B Trigger Starter motor coil B L W W W Co warning lamp L/W Y B Stepping motor Stepping motor Main coil Fuel cut Low oil Ignition solenoid shutdown coil switch O Sub coil Main coil Sub coil DC coil ALTERNATOR DC voltage regulator rectifier 5A O L/W B/W G R/B B/W L R USB B L5-30R 30A B:BLACK G:GREEN Br:BROWN Gy:GRAY Gy Br W W B W B G 20A Data center DJ7041-2.
WARRANTY LIMITED WARRANTY KEEP YOUR RECEIPT. Proof of purchase will be required to substantiate any warranty claim. WHAT IS COVERED: A-iPower Corp.
other force majeure events beyond the control of the manufacturer. Warranty limits and Implications and Consequential Damages A-iPower is not obligated to cover any loss of time, use of product, freight cost, or any other incidental or consequential claim from the use of this product. This warranty is in Lieu of all other warranties, express or implied. This warranty gives you specific legal rights which vary from state to state.
Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.
A-iPOWER WARRANTY REGISTRATION FORM Register your product by emailing this form to support@a-ipower.com or register on-line at: www.a-ipower.com. Registering your product is important , it provides the following protections: 1. You have record of product purchased 2. Customer Service can Better serve you for Warranty related issues 3.
Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.
