3M-Matic ™ Instructions and Parts List 800af-s Type 10500 Stainless Steel Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructions. Adjustable Case Sealer with Spare Parts AccuGlide SST ™ Taping Heads Serial No. It is recommended you immediately order the spare parts listed in the "Spare Parts/Service Information" section.
Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. Technical Assistance: 3M-Matic™ Helpline – 1-800/328 1390.
Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual.
Instruction Manual 800af-s Stainless Steel Adjustable Case Sealer Type 10500 This instruction manual is divided into two sections as follows: Section I Section II Includes all information related to installation, operation and parts for the case sealer. Includes specific information regarding the AccuGlide™ SST 2 Inch Taping Heads. Table of Contents Page Intended Use ...................................................................................................................................
Table of Contents (Continued) Page Special Set-Up Procedure ................................................................................................................ Changing Drive Belt Height ................................................................................. Changing the Tape Leg Length ............................................................................ Outer Column Re-Positioning ..............................................................................
Intended Use The intended use of the 3M-Matic™ 800af-s Stainless Steel Adjustable Case Sealer with AccuGlide™ SST Taping Heads is to automatically seal the top and bottom center seams of regular slotted containers without the need for an operator. It will accept filled regular slotted containers from an existing conveyor, fold the top flaps and apply a "C" clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seams of the box.
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic™ 800af-s Type 10500 with the following warranties: 1.
Important Safeguards WARNING (continued) This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.
Important Safeguards (Continued) This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. Replacement part numbers for individual labels are shown in Figures 1-1, or a label kit, part number 78-8133-9619-5, is available that includes all labels used on the machine.
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Important Safeguards (Continued) Skill 2 - Mechanical Maintenance Technician This operator is trained to use the machine as the MACHINE OPERATOR and in addition is trained to work with the safety protection disconnected, to check and adjust mechanical parts, to carry out maintenance operations and repair the machine. He is not qualified to work on live electrical components.
Specifications 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 Amp (440 watts) Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM 75 liter/minute @ 21° C., 1.01 bar maximum at maximum cycle rate. A pressure regulator/filter is included. The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2.
Specifications (Continued) 3. Operating Conditions: Use in a relatively clean environments at 5o to 40o C [40o to 105o F] with clean, dry boxes. Important – Machine should not be washed down . WARNING • To reduce the risk associated with fire and explosion hazards: − Do not operate this equipment in potentially flammable/explosive environments 4. Tape: Scotch® pressure-sensitive film box sealing tapes. 5. Tape Width: 36 mm [1-1/2 inch] minimum to 48 mm [2 inch] maximum 6.
Specifications (Continued) 9. Box Weight and Size Capacities: A. Box Weight, filled – contents must support flaps. Minimum – weight must be sufficient to hold carton on the conveyor bed with bottom flaps fully closed or 1.4 kg [3 lb.] minimum. Maximum – 40 kg [85 lb.] B.
Specifications (Continued) Dimensions are listed on the following page.
10. Machine Dimensions: W L1 L2 H B F Minimum mm [inches] 985 [38.75] 1920 [75.63] 3445 [135.63] 1575 - 2185 [62 - 86] 610 - 890 [24 - 35] 825 [32.5] Maximum mm [inches] 985 [38.75] 1920 [75.63] 3445 [135.63] 1575 - 2185 [62 - 86] 610 - 890 [24 - 35] 825 [32.5] L3 L4 C Minimum mm [inches] 725 [28.5 800 [31.5] 135 (optional) [5.25] Maximum mm [inches] 725 [28.5] 800 [31.5] 135 (optional) [5.25] Weight – 410 kg [900 lbs.] crated (approximate) 370 kg [820 lbs.
Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. Machine Set-Up It is recommended that the case sealer be set-up and operated with product before placing it in the production line.
Installation and Set-Up (Continued) Figure 2-1 – Installation and Set-Up Figure 2-2 – Lower Tape Drum Bracket Position 13
Installation and Set-Up (Continued) 8. Install case sealer in production line. When installing the case sealer, be sure to observe the following guidelines. a. Case sealer must be installed level – it is not designed to convey boxes uphill. b. Infeed conveyor must convey boxes to case sealer at a speed not to exceed 0.30 m/s [60 f/m]. c. Precautions must be taken to prevent excessive box pressure against the case sealer infeed gate.
Installation and Set-Up (Continued) 11. Box size capacity (height) – at its factory setting, the case sealer handles box sizes up to 620 mm [24-1/2 inches] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate up to 725 mm [28-1/2 inches] high boxes. Refer to "Special Set-Up Procedure – Outer Column Re-Positioning", for set-up information. depressed and that all packaging materials and tools are removed from the machine.
Operation WARNING • To reduce the risk associated with mechanical and electrical hazards: Š Read, understand and follow all safety and operating instructions before operating or servicing the case sealer Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the 800af case sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components.
Operation (Continued) Figure 3-2 – Controls, Valves and Switches 1 2 Electrical "On/Off" Switch The box drive belts are turned on and off (off button is red) with the electrical switch on the side of the machine guard at the infeed end. Main Air "On/Off" Valve/Pressure Regulator/Filter – Figure 3-3 This set of pneumatic components controls, regulates and filters plant air supply to the two separate control circuits of the case sealer. "On/Off" Valve – "On" turn to "SUP" – "Off" turn to "EXH".
Operation (Continued) 9 Gate Cams Figure 3-4 The gate cams A B control the rate of box entry into the case sealer. Depending on box size, gate cams can be adjusted to increase production rate. See "Adjustments – Gate Operation". 10 Kicker Cam Figure 3-4 The minor flap folder, controlled by the kicker cam C , closes the trailing minor flap on the box. The kicker cam must be adjusted according to the length of the box being sealed. See "Operation" Figure 3-8.
Operation (Continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads • To reduce the risk associated with impact hazards: − − Turn air supply off and be sure flap kicker is down before servicing Never operate this equipment with safety interlocks or guarding removed • To reduce the risk associated with sharp blade hazards: − Keep han
Operation (Continued) Figure 3-5 – Tape Threading With Alternate Outboard Tape Drum Box Size Set-Up Figure 3-6 Open the side drive belts and raise the upper head assembly to accommodate the desired box width and height. Move the compression rolls as wide as possible.
Operation (Continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Figure 3-7 Place a product filled box 55 to 65 mm [2-1/4 to 2-1/2 inches] into the exit end of the machine with the top flaps folded as shown. Crank the upper head down until is just contacts the top of the box.
Operation (Continued) Figure 3-9 WARNING • To reduce the risk associated with pinch, entanglement, and impact hazards: − Keep away from moving belts and pneumatically controlled kicker Place box at infeed end of machine and push into machine until it is taken away by drive belts.
Operation (Continued) Figure 3-11 Run several test boxes through the machine, and observe the flap kicking action. Adjust the kicker cam so the kicker "kicks" earlier or later as required (refer to figure 3-8). In general, it is better to set the kicker to "kick" early because it contacts the flap higher above the score-line which results in more reliable flap folding.
Operation (Continued) Figure 3-13 If the box is hard to move under the top head or is crushed, raise the top head slightly. If the box movement is jerky or stops under the top head, move the side drive belts in slightly to add more pressure between the box and drive belts. Note: Upper head has unique feature for overstuffed boxes. The head will raise up to 13 mm [1/2 inch] to compensate for this type of condition. IMPORTANT – If drive belts are allowed to slip on box, excessive belt wear will occur.
Operation (Continued) Box Jams If a box is improperly fabricated or filled, if the machine is mis-adjusted for the box being run, or if boxes enter the machine incorrectly, a box jam may occur. To clear a box jam, follow these steps: 1. Determine cause of box jam so corrective action can be taken to prevent reoccurrence. 2. Turn off machine.
Maintenance a shop vacuum. Depending on the number and type of boxes sealed in the case sealer, this cleaning should be done approximately once per month. If the boxes sealed are dirty, or if the environment in which the machine operates is dusty, cleaning on a more frequent basis may be necessary. Excessive dirt build-up that cannot be removed by vacuuming should be wiped off with a damp cloth. The case sealer been designed for long, trouble free service.
Maintenance (Continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Drive Belt Replacement/Tension Adjustment Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. REPLACEMENT – STEPS 1-11 TENSION ADJUSTMENT – STEPS 1, 2, 4-6, 10 & 11 Figure 4-2 1.
Maintenance (Continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Figure 4-3 – Drive Belt Replacement/Tension Adjustment 9. Important – Before installing new drive belt, check belt inside surface for drive direction arrows and install belt accordingly. If no arrows are shown, belt may be installed either way.
Maintenance (Continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Air Line Filter – Figure 4-5 Periodically check the air line filter to drain water and clean as necessary. Do not allow water to go above the filter element.
WARNING • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Gate Operation Figure 5-1 A – Permanent gate cam B – Removable gate cam C – Kicker cam The 800af is shipped with both gate cams A and B installed. With both cams the entire range of box lengths can be run (150-760 mm [6-30 inches]).
Adjustments (Continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Upper Taping Head Leveling If the upper taping head is not horizontal, it can be leveled by adjusting the self-locking nut. 1. Loosen the five bolts on each side of crossbar shown in Figure 5-2A. 2.
Adjustments (Continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Gate Pressure Regulator Figure 5-3 The gate air pressure is controlled by a regulator mounted under the machine frame. This provides adjustment of the gate lifting force.
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Special Set-Up Procedure WARNING • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Changing Drive Belt Height The drive belt assemblies can be raised 50 mm [2 inches] to provide better conveying of tall boxes. This change increase the minimum box height that can be taped to 190 mm [7-1/4 inches]. DISASSEMBLY – Figure 6-1 1.
Special Set-Up Procedure (Continued) Outer Column Re-Positioning (Refer to Figure 6-4) Moving the outer columns up one set of mounting holes increases the maximum box size handled by the case sealer from 620 mm [24-1/2 inches] to 725 mm [28-1/2 inches]. WARNING • To reduce the risk associated with muscle strain: – Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment. To move the outer columns up one set of mounting holes: 1.
Special Set-Up Procedure (Continued) Figure 6-4 – Column Re-Positioning 36
Troubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting" for taping head problems. Note – Adjustment of the machine or taping heads are described in "Adjustments", Section I and II of this manual.
Troubleshooting (Continued) Troubleshooting Guide Problem Cause Correction Flap kicker kicks at wrong time Kicker cam improperly set Reposition kicker cam Air cylinder flow controls out of adjustment Readjust flow controls Too much air pressure on gate cylinder lifts box off of gate cam Reduce gate air pressure using regulator Gate does not raise to stop next box Incoming boxes not low enough and therefore not actuating cam Gate retracts too soon/kicker does not kick Two boxes are taped together
Pneumatic Diagram WARNING • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Figure 7-1 – Pneumatic Diagram 39
Electrical Diagram WARNING • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Figure 7-2 – Electrical Diagram 40
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Spare and Miscellaneous Parts Spare Parts The following parts are normal wear items and should be ordered and kept on hand as used. Qty. 2 Ref. No. Part Number Description 10472-66 (Sec. I) 78-8076-4865-0 Belt – Drive W/Pin In addition, a tool/spare parts kit supplied with the 800af3 Adjustable Case Sealer contains the following spare parts: Qty. 1 1 2 4 Ref. No. Part Number Description A4-14-12 (Sec. II) A4-20-12 (Sec. II) A4-16-3 (Sec. II) AY-16-14 (Sec.
Options/Accessories For additional information on the options/accessories listed below, contact your 3M Representative.
Replacement Parts – Illustrations and Parts Lists 800af-s Stainless Steel Adjustable Case Sealer, Type 10500 (2 Inch Width Taping Heads) Frame Assemblies 1. Refer to Frame Assemblies Figure to find all the parts illustrations identified by figure numbers. 2. Refer to the Figure or Figures to determine the individual parts required and the parts reference number. 3.
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800af Adjustable Case Sealer Frame Assemblies 47
800af-s Adjustable Case Sealer Figure 10463 48
Figure 10463 Ref. No. 3M Part No.
800af-s Adjustable Case Sealer Figure 10464 50
Figure 10464 Ref. No. 3M Part No. Description 10464-1 78-8134-2113-4 Support - Upper Head 10464-2 78-8076-4823-9 Cover - Rear 10464-3 78-8134-2083-9 Screw - Soc.Hd, M5x20 10464-4 78-8134-2114-2 Frame - Upper, Right 10464-5 78-8134-2115-9 Frame - Upper, Left 10464-6 78-8134-2000-3 Screw - M5x10 10464-7 78-8134-2116-7 Block - Upper Head 10464-8 78-8134-2117-5 Support - Right Roller 10464-9 78-8134-2118-3 Support - Left Roller 10464-10 78-8060-8295-0 Screw - Hex.
800af-s Adjustable Case Sealer Figure 10465 52
Figure 10465 Ref. No. 3M Part No. Description 10465-1 78-8134-1900-5 Side Compression Roller Assy 10465-2 78-8134-1901-3 Support - Roller 10465-3 78-8076-4628-2 Roller - Compression 10465-4 78-8134-1902-1 Shaft - Roller 10465-5 78-8060-8323-0 Screw - Hex.
800af-s Adjustable Case Sealer Figure 10467 54
Figure 10467 Ref. No. 3M Part No. Description 10467-1 78-8134-1928-6 Housing - Wire 10467-2 78-8076-4702-5 Grommet /28 10467-3 78-8060-8332-1 Screw - Soc.Hd, M8x16 10467-4 78-8134-2130-8 Strap - Wire 10467-5 78-8060-8300-8 Screw - Hex.Hd, M5x10 10467-6 78-8060-8303-2 Washer - Flat, M5 10467-7 78-8060-8293-5 Nut - Metric, M5 10467-8 78-8134-2131-6 Plate - Strap 10467-9 78-8060-8322-2 Screw - Soc.
800af-s Adjustable Case Sealer Figure 10473/1 of 2 56
Figure 10473 (Page 1 of 2) Ref. No. 3M Part No.
800af-s Adjustable Case Sealer Figure 10473/2 of 2 58
Figure 10473 (Page 2 of 2) Ref. No. 3M Part No.
800af-s Adjustable Case Sealer Figure 10468 60
Figure 10468 Ref. No. 3M Part No.
800af-s Adjustable Case Sealer Figure 10469 62
Figure 10469 Pos. Code Description 10469-1 78-8060-8156-4 AccuGlide SST, Upper, 2 Inch – Taping Head 18900 Type 18900 10469-3 78-8134-2325-4 Spacer Note – See Section II of this manual for taping head parts.
800af Adjustable Case Sealer Figure 10470 64
Figure 10470 Pos. Code 10470-1 78-8060-8157-2 10470-3 78-8134-2324-7 Description AccuGlide SST, 2 Inch Upper Taping Head Type 18900 Spacer Note – See Section II of this manual for taping head parts.
800af-s Adjustable Case Sealer Figure 10471/1 of 4 66
Figure 10471 (Page 1 of 4) Ref. No. 3M Part No. Description 10471-1 78-8134-2134-0 Bed - Conveyor 10471-4 78-8060-8480-8 Pad -Foot 10471-5 78-8134-1994-8 Screw - Hex.Hd, M8x30 10471-6 78-8060-8320-6 Nut - Self Locking, M8 10471-8 78-8060-8481-6 Label - Height 10471-9 78-8060-8196-0 Clamp - Outer 10471-10 78-8060-8195-2 Clamp - Inner 10471-11 78-8060-8332-1 Screw - Soc.
800af-s Adjustable Case Sealer Figure 10471/2 of 4 68
Figure 10471 (Page 2 of 4) Ref. No. 3M Part No. Description 10471-32 78-8134-2145-6 Plate 10471-33 78-8060-8204-2 Screw - Hex.Hd, M6x12 10471-35 78-8060-8298-4 Screw - Soc.Hd, M6x12 10471-36 78-8134-2145-6 Conveyor Assy - Rear 10471-37 78-8134-2146-4 Cover - Rear 10471-38 78-8060-7693-7 Roller /32x38 10471-39 78-8060-8266-1 Shaft - /8x128 10471-40 78-8060-8300-8 Screw - Hex.Hd, M5x10 10471-41 78-8060-8306-5 Screw - Soc.
800af-s Adjustable Case Sealer Figure 10471/3 of 4 70
Figure 10471 (Page 3 of 4) Ref. No. 3M Part No.
0af-s Adjustable Case Sealer Figure 10471/4 of 4 72
Figure 10471 (Page 4 of 4) Ref. No. 3M Part No.
800af-s Adjustable Case Sealer Figure 10474 74
Figure 10474 Ref. No. 3M Part No.
800af-s Adjust able Case Sealer Figure 10472/1of 2 76
Figure 10472 (Page 1 of 2) Ref. No. 3M Part No.
800af-s Adjustable Case Sealer Figure 10472/2 of 2 78
Figure 10472 (Page 2 of 2) Ref. No. 3M Part No.
800af-s Adjustable Case Sealer Figure 10476 80
Figure 10476 Ref. No.
800af Adjustable Case Sealer Figure 10475 82
Figure 10475 (Page 1 of 2) Ref. No. 3M Part No.
Figure 10475 (Page 2 of 2) Ref. No. 3M Part No. Description 10475-25 78-8060-8298-4 Screw - Soc.Hd, M6x12 10475-26 78-8060-8312-3 Washer - Flat, M6 10475-27 78-8060-8330-5 Screw - Flat Hd, M5x12 10475-28 78-8134-2085-4 Nut - Self Locking, M5 10475-29 78-8060-8303-2 Washer - Plain, M5 10475-30 78-8076-4511-0 Cap - Right 10475-31 78-8060-8319-8 Screw - Hex.Hd, M8x20 10475-32 78-8060-8311-5 Screw - Soc.Hd, M6x20 10475-33 78-8060-8322-2 Screw - Soc.
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800af-s Adjustable Case Sealer Figure 10478 86
Figure 10478 Ref. No. 3M Part No.
800af-s Adjustable Case Sealer Figure 10477 88
Figure 10477 Ref. No. 3M Part No.
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