Instructions and Parts List 3M-Matic™ 7000r-7000r3 Pro Type 11500 Random Case Sealer with AccuGlide™ 3 Taping Heads Serial #: For reference, record machine serial number here. Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand and follow all safety and operating instructions. Spare Parts It is recommended you immediately order the spare parts listed in the “Spare Parts/Service Information” section.
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Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® Tapes. Included with each machine is an Instructions and Parts List Manual. Technical Assistance / Replacement Parts and Additional Manuals: For technical assistance, contact our help line at 1-800-328-1390.
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Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List Manual.
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Table of Contents — Manual 1: 7000r-7000r3 Pro Random Case Sealer (For Taping Head information, see Manual 2 or 3: AccuGlide™ 3 Taping Heads, 2 Inch or 3 Inch) 7000r-7000r3 Pro Random Case Sealer Page Cover Page Replacement Parts and Service Information . . . . . . . . . . . . . . . . . . . iii – v Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii– xi Acronyms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii 1.
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Table of Contents (continued) — Manual 1: 7000r-7000r3 Random Case Sealer (For Taping Head information, see Manual 2 or 3: AccuGlide™ 3 Taping Heads, 2 Inch or 3 Inch) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling . . . . . . . . . . . . . . . . . . . . . . . 19 5.2 Overseas Shipment Packaging (Optional) . . . . . . . . . . . . . . . . . . . . . . 19 5.3 Handling and Transportation of Uncrated Machine . . . . . . . . . . . . . . . . 19 5.4 Machine Storage . . . . . . . . . . .
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Table of Contents (continued) — Manual 1: 7000r-7000r3 Random Case Sealer (For Taping Head information, see Manual 2 or 3: AccuGlide™ 3 Taping Heads, 2 Inch or 3 Inch) 11. Set-Up and Adjustments 11.1 Box Width Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 11.2 Box Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 11.3 Top Flap Compression Roller Adjustment . . . . . . . . . . . . . . . . . . . . . 37 11.
Abbreviations and Acronyms List of Abbreviations/Acronyms 3M-Matic . . . . . . Trademark of 3M St. Paul, MN 55144-1000 AccuGlide . . . . . . Trademark of 3M St. Paul, MN 55144-1000 Scotch . . . . . . . . . Trademark of 3M St. Paul, MN 55144-1000 Drw. . . . . . . . . . . . Drawing Ex. . . . . . . . . . . . . . For Example Fig. . . . . . . . . . . . . Exploded View Figure no. (spare parts) Figure . . . . . . . . . . Illustration Max. . . . . . . . . . . . Maximum Min.. . . . . . . . . . . . Minimum Nr. . . .
1. Introduction 1.1 Manufacturing Specifications / Description / Intended Use The 3M-MaticTM 7000r-7000r3 Pro Random Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The 7000r-7000r3 Pro automatically adjusts to a wide range of box sizes (see “Specifications Section – Box Weight and Size Capacities”).
1. Introduction 1.2 (continued) How to Read and Use the Instruction Manual This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, technical and manufacturing specifications, maintenance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a definition of symbols, plus a parts list of the 3M-Matic™ 7000r-7000r3 Pro Random Case Sealer.
2. General Information 2.1 Data Identifying Manufacturer and Machine For Commercial Use Only 2.
2. General Information 2.3 (continued) Warranty Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic™ 7000r-7000r3 Pro Random Case Sealer, Type 11500 with the following warranties: 1.
3. Safety 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: Figure 3-1 E-Stop The machine is provided with a LATCHING EMERGENCY STOP BUTTON (Figure 3-1); when this button is pressed, it stops the machine at any point in the working cycle. Maintain clear access to power cord while machine is operating. Disconnect plug from power source before machine maintenance (Figure 3-1).
3. Safety 3.3 (continued) Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: - Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. Figure 3-2 - Allow only properly trained and qualified personnel to operate and service this equipment. WARNING • To reduce the risk associated with hazardous voltage: - Position electrical cord away from foot and vehicle traffic.
3. Safety (continued) WARNING • To reduce the risk associated with sharp blade hazards: - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. Important! Tape cutting blade. Never remove safety device which covers blade on top and bottom taping units. Blades are extremely sharp. Any error may cause serious injuries (Figure 3-5).
3. Safety (continued) 3.4 Operator’s Qualifications - Machine Operator - Mechanical Maintenance Technician - Electrical Maintenance Technician - Manufacturer’s Technician/Specialist (See Section 3) 3.5 Number of Operators The operations described below have been analyzed by the manufacturer; the recommended number of operators for each operation provides the best and safest work performance. Note: A smaller or greater number of operators could be unsafe. 3.
3. Safety (continued) 3.11 Operator’s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator’s skill for each machine operation. IMPORTANT! The factory manager must ensure that the operator has been properly trained on all the machine functions before starting work.
3. Safety (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components.
3. Safety (continued) 3.
3. Safety (continued) 3.
3. Safety (continued) 3.13 Table of Warnings and Replacements Labels (continued) 78-8113-6768-5 78-8113-6769-3 78-8070-1366-5 78-8052-6680-2 (4) Leg Height Adjustment Label (Not shown) 78-8113-6717-2 CENTERING GUIDE FORCE ADJUST UPPER DRIVE ASSY.
4. Specifications 4.1 Power Requirements: Electrical: 115 VAC, 60 Hz, 6.4 A , 1/4 hp (720 watts) Pneumatic: 90PSIG [6.2 bar], 11.6 SCFM [1200 NL/Min] Peak Usage. The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 4.2 Operating Rate: Belt speed is 0.5m/s [100 F.P.M.] Actual production rate is dependent on operator’s dexterity. Boxes must be 18 inches (457mm) apart minimum. 4.
4. Specifications (continued) 4.5 Tape Width 50mm [2 inches] minimum to 72mm [3 inches] maximum 4.6 Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® film tapes.) 4.7 Tape Width - Standard 70mm ± 6 mm [2.75 inch ±. 25 inch ] Tape Application Leg Length – Optional 50mm ± 6mm [2 inch ±. 25 inch] (See “Removing Taping Heads Procedure – Changing the Tape Leg Length”) 4.
4. Specifications (continued) Minimum/Maximum Box Height Combinations (To relocate upper frame or outer columns, see “Special Set-Up Procedure”) A Minimum / Maximum 115mm 660mm [4 1/2"] [26"] Operating Range B Minimum / Maximum 317mm 914mm [12 1/2"] [36"] Operating Range Box Box Box Box Standard Machine Position: Outer Column against Stop / Upper Assembly - Lowest Position on Inner Column Outer Column: Fully Raised Position C Minimum / Maximum 57.15mm 647.
4. Specifications (continued) T L Right Side WF F Control Side Note: * Exit conveyor is optional ** Casters are optional *** Columns must be adjusted upward to reach minimum bed height H Box Travel Optional Exit Conveyor A* A* B*** Optional Casters C** 4.
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5. Shipment-Handling-Storage-Transport 5.1 Shipment and Handling of Packed Machine - The machine is fixed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available. L W H Packaging Overall Dimensions (Figure 5-1) Figure 5-1 See Specifications. During the shipment it is possible to stack a maximum of 2 machines (Figure 5-2). 5.
6. Unpacking 6.1 Uncrating The envelope attached to shipping box contains the uncrating instructions of the machine (Figure 6-1). Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2). After cutting out or removing the staples, lift the shipping box in order to clear the machine (two persons required). Figure 6-1 Transport the machine with a forklift truck to the operating position.
7. Installation 7.1 Operating Conditions The machine should operate in a dry and relatively clean environment (See Specifications). B 7.2 Space Requirements for Machine Operation and Maintenance Work Minimum distance from wall (Figure 7-1): A = 1000mm. B = 700mm. A Figure 7-1 Minimum height = 2700mm. 7.3 Tool Kit Supplied with Machine A tool kit containing some tools are supplied with the machine.
7. Installation (continued) 7.5 Removal of Plastic TIes Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5). Cut the plastic ties holding the lower taping head in position (Figure 7-6). Figure 7-4 7.6 Assembly Completion / Machine Set-up Note – A tool kit consisting of metric open end and hex socket wrenches is provided with the machine.
7. Installation (continued) Machine Set-Up The following instructions are presented in the order recommended for setting up and installing the case sealer, as well as for learning the operating functions and adjustments. Following them step by step will result in your thorough understanding of the machine and an installation in your production line that best utilizes the many features built into the case sealer. Refer to Figure 7-14 to identify the various components of the case sealer. 1.
7. Installation (continued) 7. Hold taping head Buffing Roller and cut and remove cable tie that holds applying/buffing arms retracted (Applying/buffing rollers are held retracted for shipment - Figure 7-6). Allow buffing/applying arms to extend slowly. Also cut and remove cable tie at rear of lower taping head. 8. Check for free action of both upper and lower taping heads. Push buffing roller into head to check for free, smooth action of taping heads.
7. Installation (continued) 7.7 Infeed Conveyor Assembly 1. Remove the conveyor and the package of parts from the carton. 2. Verify that package contains two right angled cover plates, twelve (12) M8 × 15 hex head screws, and eight (8) M8 flat washers. Figure 7-8 Lower Taping Head Mounting A 3. To assemble the infeed conveyor, refer to Figure 7-9 and locate four (4) bolt holes on the infeed end of the case sealer frame. 4. Insert a M8 × 15 screw in each hole so that only a few threads take hold.
7. Installation (continued) 7.11 Column Cap and Bumper Supports (Upper Drive Assembly) With Safety Guard removed - Figure 7-13: (Also See Special Set-Up Procedure Column Bumper Installation). 1) Install Column Cap (see Figure 7-12) • Remove Column Cap and socket head screw parts package from carton. • Latching mechanism should be installed on operator side column. 2) Install Bumper Supports Raise and lock the upper drive assembly in the raised position. See Controls, Valves, Switch Locations - Section 7.
7. Installation (continued) 7.15 Controls, Valves, Switch Locations Refer to Figure 7-14 below to acquaint yourself with the various components and controls of the case sealer. Also see component locations in Section 3 and Manual 2 and Manual 3 for taping head components. 1.
7. Installation (continued) (continued) Pressure Regulator regulates main air pressure to the machine to adjust pressure, pull knob up and turn – push down to lock setting. Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits. If water collects in bottom of bowl, lift up on the valve on the bottom of bowl to drain. The Exhaust Valve releases exhaust air from the pneumatic circuit (but column air pressure is maintained).
7. Installation (continued) For boxes which are fully packed with products that support the top flaps, adjustment of this regulator is not critical since the boxes can support pressure of upper frame (drive belts) at a wide range of regulator settings.
7. Installation (continued) 7.17 Theory of Operation The air supply powers movement of the centering guides and upper drive assembly to automatically adjust the case sealer to the box size being sealed as follows: 1. A box centering Proximity Sensor in infeed roller conveyor actuates movement of the centering guides.
7. Installation (continued) 7.18 Box Sealing 1. Turn main air valve to “SUP” (On). 2. Turn pneumatic/electrical switch (side of machine) to start machine. 3. Press Push Button Station “Start/ Stop” to start drive belts and Air Pressure/Pneumatic operations. 4. Feed boxes to machine allowing previous box to exit machine BEFORE feeding next box. 5. Turn electrical/pneumatic switch “Off” when machine is not in use. 6. Reload and thread tape as needed. 7.
8. Theory of Operation 8.1 Description of the Working Cycle After having closed the top flaps of the carton, the operator pushes it past the box centering guides Proximity Sensor and against the upper assembly raising Proximity Sensor/Raising Actuator and under top infeed end in order to avoid the opening of the top flaps. Further pushing causes the two top and bottom belts to drive the box through the taping heads which automatically seal the top and bottom seams.
9. Controls 9.1 Electrical/Pneumatic Drive Belt “On/Off” Switch Note: If Main Power is lost, the under-voltage mechanism in this switch is tripped. After power is restored, this switch must be re-set to the “On” position. Figure 9-1 9.2 “Start/Stop” Button Figure 9-2 "Start-Stop" 9.3 Latching Emergency Stop Button Figure 9-3 Up to Adjust 9.
9. Controls (continued) 9.5 Upper Drive Actuator (with Proximity Sensor) Pneumatic Upper Drive Actuator (with Proximity Sensor) Figure 9-5 9.6 Initiating the Raising Actuator Upper Drive Actuator Box Direction Box Direction Figure 9-6 9.
9. Controls (continued) 9.8 Upper Drive Air Regulator (centering guide force adjustment) Figure 9-8 Figure 9-9 9.
10. Safety Devices of the Machine 10.1 Blade Guards Both the top and bottom taping units have a blade guard (See Manual 2 or 3: AccuGlide™ 3 Taping Heads - 2” or 3”. E-Stop 10.2 Emergency Stop Button The box drive belts are turned on and off with the electrical switch on the side of the machine frame (Figure 10-1). - To restart machine, rotate the emergency stop switch clockwise to release the switch latch. Restart machine by turning the On/Off switch to Off position and then to On position (Figure 10-2).
11. Set-Up and Adjustments 11.1 Box Width Adjustment Boxes are automatically centered by Side Guides (Figure 11-1). The Box Centering Guides are triggered by Proximity Sensor which is located on side of the infeed conveyor. Side Guides air pressure adjustments can be made using Centering Guide Air Pressure Regulator (Figure 9-8). Side Guide Side Guide 11.
11. Set-Up and Adjustments (continued) 11.5 Run Boxes to Inspect Adjustment (Figure 11-5) Important: Before starting machine, verify no tools or other objects are on the conveyor bed. Turn main electrical/pneumatic switch to “On”. Then press the Push Button Station “Start”. This starts the drive belts and engages the pneumatic air pressure system. Move box forward on the infeed conveyor until the Proximity Sensor is activated (which activates the Box Centering Guides automatically centering the box).
12. Operation 12.1 Operator’s Working Position and Operational Flow (Figure 12-1). Once the box has been filled, close its top flaps and push it between the top and bottom drive belts. Always keep hands in position as shown in Figure 12-2. The box will be automatically sealed with adhesive tape on top and bottom box seams. Then the box will be expelled on the exit conveyor. Figure 12-1 12.
12. Operation (continued) 12.9 Trouble Shooting Guide Problem Cause Correction Drive belts do not convey boxes Narrow boxes Check machine specifications. Boxes are narrower than recommended, causing slippage and premature belt wear. Worn drive belts Replace drive belts Upper taping head does not apply enough pressure Adjust the upper drive assembly force adjust regulator to increase the force against the top of the box.
12. Operation (continued) 12.9 Trouble Shooting Guide (continued) Problem Cause Correction Upper drive assembly does not move up, moves up slowly or fails to operate Lower air pressure Disconnect the air supply. Make sure main pressure regulator reads zero. Reconnect air supply and adjust regulator to read 70 PSIG[5 bar].
13. Maintenance and Repairs 13.1 Safety Measures (see section 3) Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. 13.2 Tools and Spare Parts Supplied with the Machine See Spare Parts Order Section. component wear and over-heating of drive motors. The dust build up is best removed from the machine with a vacuum cleaner. Depending on the number of cartons processed, this cleaning should be done weekly.
13. Maintenance and Repairs (continued) 13.8 Box Drive Belt Replacement Note – 3M recommends replacement of drive belts in pairs, especially if belts are unevenly worn. A C D B Lower Drive Belts - Figure 13-1 1. Remove and retain center plate (A) and four (4) screws. 2. Remove and retain side cover (B) and fasteners. 3. Loosen, but do not remove lock nut (C). 4. Loosen tension screw (D) until all belt tension is removed. 5. Pull belt splicing pin (E) out and remove belt. 6.
13. Maintenance and Repairs (continued) 13.9 Box Drive Pulley Rings Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-3). 13.10 Box Drive Belt Tension The four (4) continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by an electric gear motor.
13. Maintenance and Repairs (continued) Refer to Figure 13-5 and 13-6 and adjust belt tension as follows: WARNING 1. Remove and retain center plates/ front cover and four (4) screws. 2. Loosen, but do not remove, the lock nut with an open end wrench. 3. Reset the tension on the drive belts as needed. Adjust the tension screws in (clockwise) to increase tension or out (counterclockwise) to decrease tension. Tighten lock nut to secure tension setting.
13. Maintenance and Repairs (continued) Taping Head Adjustments – WARNING Refer to Manual 2 Tape Web Alignment – Manual 2 Tape Drum Friction Brake – Manual 2 • To reduce the risk associated with mechanical and electrical hazards: - Turn peumatic and electrical supplies off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.
13. Maintenance and Repairs (continued) 13.11 Special Set-Up Procedure Column Bumper Installation Purpose of Bumper Special Set-up Procedure: Installing Column Bum pers restrict operating range of upper assembly in proportion to box sizes to be sealed (Figure 13-7A). This installation limits working cycle time resulting in increased operating speed. Installation Instructions - Column Bumper (A parts package is included with the unit for installation purposes).
13. Maintenance and Repairs (continued) 13.12 Special Set-Up Procedure for Outer Column Re-Positioning (continued on next page) Important! When the column is in the upper position, the Inner Column Guard must be installed (Figure 13-8B). Moving the outer columns will increase/decrease the maximum box height capacity of the 7000r7000r3 case sealer. WARNING 1.
13. Maintenance and Repairs (continued) 13.12 Special Set-Up Procedure for Outer Column Re-Positioning (continued) Moving the outer columns will increase or decrease the box height handled by the 7000r-7000r3 Pro case sealer. Maximum Height: An additional adjustment can be made to reach Maximum Height. This additional height adjustment can be made by moving the Upper Assembly Crossbar up to top holes - (Figure 13-9).
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13. Maintenance and Repairs (continued) 13.
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14. Additional Instructions 14.1 Information for Disposal of Machine (ELV) The machine is composed of the following materials: - Steel structure Nylon rollers Drive belts in PVC Nylon pulleys For machine disposal, follow the regulations published in each country. 14.2 Emergency Procedures In case of danger/fire: Disconnect plug of power cable from power supply (Figure 14-1). Figure 14-1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires (Figure 14-2). Figure 14-2 15.
16. Technical Documentation and Information (continued) 16.
16. Technical Documentation and Information (continued) 16.
3M-Matic™ 7000r-7000r3 Pro Page 56 1 11 1 1 22 1 1 1 33 2 2 1212 1 3 1 1 3 1 / 20.0 V10 V10 Y1 Y1 2 2 1 1 C8V C8V 1 Z2 Z2 C8A C8A C8N C8N / 20.4 Y3Y3 V14 V14 C1A C1A 4 C8B C8B C8C C8C C6B C6B / 20.5 V18 V18 14 14 2 2 C8F C8F 5 11 33 5 4 / 20.6 / 20.3 1 A2 A2 A1 A1 C11A C11A 1 1 / 20.7 20 Z3 Z3 C3A C3A Y2Y2 ?bar 7 bar 14 14 V15 V15 C14A C14A 2 2 C9A C9A 5 11 33 5 4 4 C13A C13A 1 2 2 1 V16 / 20.8 2 V16 2 / 20.8 V17 V17 2 1 1 / 20.
16. Technical Documentation and Information (continued) 16.
16. Technical Documentation and Information 16.4 Spare Parts Order Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual “Replacement Parts and Service Information”. Order parts by quoting the following information: (Refer to the Identification Plate on the Machine) • • • • • • • Machine Model Serial Number Figure Number Position 3M Part Number (11 Digits) Description Quantity Refer to Manual 2 for recommended taping head spare parts.
16. Technical Documentation and Information 7000r-7000r3 Pro Random Case Sealer, Type 11500 Frame Assemblies (continued) Options and Accessories For additional information on the options and accessories listed below - contact your 3M Representative. To Order Parts: 1. Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the machine. 2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number. 3.
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7000r-7000r3 Pro Figure 15950 Figure 15983 Figure 15967 Figure 15983 Figure 15957 Figure 15861 Figure 15967 Figure 15958 (not shown) Figure 15982 Figure 15962 Figure 15979 Frame Assemblies 3M-Matic™ 7000r-7000r3 Pro Page 61 NA - ENG April 2016
7000r-7000r3 Pro 17 8 6 4 12 11 10 18 7 9 16 Note: Part Number 19 3” Taping Head only 8 8 6 21 21 Note: See Parts List for Accuglide 2” and 3” information 19 20 1 15 14 13 3 2 5 21 Figure 15967 3M-Matic™ 7000r-7000r3 Pro Page 62 NA - ENG April 2016
7000r-7000r3 Pro Figure 15967 Ref. No. 3M Part No.
7000r-7000r3 Pro *17b Option 10 *17a 10 *4b Option *4a Exit Conveyor is Optional 1 2 3 8 15 9 16 25 24 11 21 20 25 22 24 7 6 23 5 19 12 26 14 13 Optional Caster 18 Figure 15982 3M-Matic™ 7000r-7000r3 Pro Page 64 NA - ENG April 2016
7000r-7000r3 Pro Figure 15982 Figure 15982 Ref. No. 3M Part No. Description 15982-1 78-8137-7723-8 Rollers Bed Assembly 15982-2 78-8114-4818-8 Screw - M8X14 Soc. Hd. Hex Hd.
7000r-7000r3 Pro 2 1 32 33 3 21 22 11 25 24 4 23 31 20 10 2 9 10 19 15 36 28 34 17 16 18 NOTE: Plate Part #34 is located inside of 29 column. 13 38 30 27 * NOTE: For "RAISED" Position, Remove #13 and Replace with #37.
7000r-7000r3 Pro Figure 15983 Figure 15983 Ref. No. 3M Part No.
7000r-7000r3 Pro 7 55 6 8 9 5 4 10 3 1 58 62 47 11 56 46 17 18 47 63 46 2 57 47 59 16 15 58 60 61 12 14 12 31 54 49 53 62 48 50 16 51 52 13 50 11 10 49 21 19 19 20 24 30 29 22 44 23 23 31 26 44 45 33 34 32 27 25 42 35 38 23 23 28 43 41 36 64 37 40 16 39 37 Figure 15957 3M-Matic™ 7000r-7000r3 Pro Page 68 For E-Stop Information: See Figure 15861 NA - ENG April 2016
Figure 15957 Ref. No. 3M Part No.
7000r-7000r3 Pro 3 3 2 4 40 5 9 10 11 12 13 8 39 6 4 5 6 37 34 7 38 36 37 3 3 25 35 10 21 29 1 31 30 20 33 32 9 10 27 19 25 28 22 17 26 14 15 5 19 16 21 23 24 21 18 Figure 15958 3M-Matic™ 7000r-7000r3 Pro Page 70 NA - ENG April 2016
7000r-7000r3 Pro Figure 15958 Figure 15958 Ref. No. 3M Part No.
7000r-7000r3 Pro 44 45 48 46 47 44 48 17 49 A 21 50 16 17 56 56 6 8 9 59 18 11 10 20 7 15 19 A 37 17 6 38 36 5 3 5 5 30 4 32 12 29 22 24 30 26 12 51 14 34 43 27 28 5 13 25 31 33 27 23 26 27 42 40 41 24 32 2 39 1 54 53 58 35 56 52 58 55 57 Figure 15979 3M-Matic™ 7000r-7000r3 Pro Page 72 NA - ENG April 2016
Figure 15979 Ref. No.
7000r-7000r3 Pro 15 15 14 6 12 13 7 12 11 14 8 5 1 4 3 10 9 2 Figure 15950 3M-Matic™ 7000r-7000r3 Pro Page 74 NA - ENG April 2016
7000r-7000r3 Pro Figure 15950 Figure 15860 Ref. No. 3M Part No. Description 15860-1 78-8091-0660-8 Housing 15860-2 78-8076-4702-5 Grommet 15860-3 26-1003-7963-0 Screw - M8X16 Soc. Hd. 15860-4 78-8010-7163-6 Screw - M5X10 Hex Hd. 15860-5 78-8005-5741-1 Washer - M5 Flat 15860-6 78-8010-7417-6 Nut - M5 Hex - Steel 15860-7 78-8137-7852-5 Bracket - Cable Chain 15860-8 78-8137-7853-3 Cover - Grey Housing 15860-9 78-8010-7157-8 Screw - M4X10 Hex Hd.
7000r-7000r3 Pro 10 13 4 2 14 2 3 2 12 8 14 7 11 9 4 5 6 18 13 19 1 15 20 16 37 36 17 35 33 34 22 31 32 21 27 25 26 24 29 23 30 27 Figure 15861 3M-Matic™ 7000r-7000r3 Pro Page 76 28 NA - ENG April 2016
7000r-7000r3 Pro Figure 15861 Figure 15861 Ref. No. 3M Part No. Description 15861-1 78-8094-6384-3 Clamp - 6 1492-WG6 - Ground 15861-2 78-8137-0607-0 Fitting - M20X1.5 15861-3 78-8129-6469-6 Nut - M20X1.
7000r-7000r3 Pro 8 18 28 9 10 10 25 31 9 19 27 11 17 16 7 2 26 16 16 30 29 14 14 28 32 13 33 14 24 15 15 19 12 20 23 22 1 A 21 4 12 24 3 5 28 6 3 7-17 1 20 A Figure 15962 3M-Matic™ 7000r-7000r3 Pro Page 78 NA - ENG April 2016
7000r-7000r3 Pro Figure 15962 Figure 15962 Ref. No. 3M Part No.
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Instructions and Parts List 3M-Matic™ Accuglide™ 3 Type 11400 Upper and Lower High Speed Taping Heads 2 Inch Serial #: For reference, record machine serial number here. Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand and follow all safety and operating instructions. Spare Parts It is recommended you immediately order the spare parts listed in the “Spare Parts/Service Information” section.
3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page ii NA - ENG April 2016
Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® Tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. Technical Assistance/Replacement Parts and Additional Manuals: Contact your local service provider help line at 1-800-328-1390.
3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page iv NA - ENG April 2016
Replacement Parts and Service Information (continued) To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List Manual.
3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page vi NA - ENG April 2016
Table of Contents - Manual 2: Accuglide 3 High Speed - 2 inch (Upper and Lower Taping Heads) Accuglide 3 High Speed Taping Head Manual - 2 inch Page Cover Page Replacement Parts and Service Information . . . . . . . . . . . . . . . . . . . . . i – ii Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii – v Equipment Warranty and Limited Remedy . . . . . . . . . . . . . . . . . . . . . . . . . vi Intended Use . . . . . . . . . . . . . . . . . . . . .
Warranty Warranty Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic™ Accuglide 3 Taping Head, Type 11400 with the following warranties: 1.
Intended Use The intended use of the AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch is to apply a “C” clip of Scotch® pressure-sensitive film box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M-Matic™ case sealers. The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers.
3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 2 NA - ENG April 2016
Taping Head Contents AccuGlide™ 3 High Speed - 2 Inch Upper and Lower Taping Heads consist of: Qty.
Important Safeguards Explanation of Signal Word and Possible Consequences This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Caution Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage. Warning Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.
Important Safeguards (continued) Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.
Specifications 1. Tape: For use with Scotch® pressure-sensitive film box sealing tapes. 2. Tape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® film tapes.) 4. Tape Application Leg Length - Standard: 70mm ± 6mm [2-3/4 inches ±1/4 inch] Tape Application Leg Length - Optional: 50mm ± 6mm [2 inches ± 1/4 inch] (See “Adjustments – Tape Leg Length.”) 5.
Specifications (continued) 405mm [16 in.] Maximum Roll Diameter 443mm [17-7/16 in.] 350mm [13-3/4 in.] 278mm [10-15/16 in.] 33mm [1-19/64 in.] 105mm [4-1/8 in.] 60mm [2-3/8 in.] End View Side View 405mm [16 in.] Maximum Roll Diameter M6 Mounting Holes 76mm [3 in.] 50mm Tape Leg 6mm [1/4 in.] Maximum 18mm [11/16 in.] 76mm [3 in.] 95mm [4 3/4 in.} *120mm [4 3/4 in.] Minimum Standard Head Spacing 142mm [5 5/8 in.} Box Feed Direction 18mm [11/16 in.] 6mm [1/4 in.] Maximum 445mm [17-1/2 in.
Installation WARNING • To reduce the risk associated with sharp blade hazards: - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. Receiving And Handling After the taping head assembly has been unpackaged, examine the unit for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative.
Operation Tape Drum Tape Supply Roll Tape Adhesive Side Applying Mechanism Spring Buffing Arm Cover Buffing Roller One-Way Tension Roller Tension Wrap Roller Knurled Roller Wrap Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side View) Orange Knife Guard Tape Cut-Off Knife Applying Roller Buffing Roller Buffing Arm Cover Applying Mechanism Spring Threading Needle Wrap Roller Knurled Roller Tension Wrap
Operation (continued) WARNING WARNING • To reduce the risk associated with sharp blade hazards: • To reduce the risk associated with shear, pinch, and entanglement hazards - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.
Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back flange of drum. Adhere tape lead end to threading needle as shown. Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller.
Maintenance The AccuGlide™ 3 High Speed 2 Inch Taping Head has been designed for long, trouble free service. The taping head will perform best when it receives routine maintenance and cleaning. Taping head components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the head or to the product.
Maintenance (continued) Cleaning Regular slotted containers produce a great deal of dust and paper chips when conveyed through taping heads. If this dust is allowed to build-up on the heads, it can cause wear on the moving parts. Excessive dirt build-up should be wiped off with a damp cloth. Cleaning should be done once per month, depending on the number and type of boxes used.
Adjustments Tape Latch Alignment – Figure 5-1 The Latching tape drum assembly is preset to accommodate 48mm [2 inch] wide tape. Tape drum assembly is adjustable to provide alignment of narrower tapes. To move the latch to a position that corresponds to a new tape core width (Figure 5-1): Note – Excess braking force will cause poor tape application and may lead to tape tabbing on trailing tape leg. 1. Remove screw from the latch. 2. Move latch to position that corresponds to the tape core width. 3.
Adjustments (continued) Applying Mechanism Spring To obtain access to spring, remove taping head cover (four mounting screws). Replace cover to finish. A The applying mechanism spring, shownin Figures 5-4A and 5-4B, controls applying/buffing roller pressure on box and returns the mechanism to reset position. The spring pressure is pre-set, as shown in Figure 5-4A for normal operation, but is adjustable. If a tape gap appears on trailing surface of box increase spring pressure.
Adjustments (continued) Tape Leg Length Leading Tape Leg Length Adjustment – Figure 5-6 One-Way Tension Roller The one-way tension roller position is adjustable to control the leading tape leg length. Moving this roller farther away from the box top or bottom surface will decrease the leading leg length. Moving it closer to the box top or bottom surface will increase the leading leg length.
Toubleshooting Troubleshooting Guide Problem Cause The tape leg on the front of the The tape is threaded incorrectly case is too long Correction The tape must go around the wrap roller before going around the one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up between the knurled roller and its shaft. Clean and lubricate shaft. Remove all lubricant from roller surfaces.
Toubleshooting (continued) Troubleshooting Guide Problem Cause Correction Tape is tabbing on the trailing leg on the back of the box There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Adjust the one-way tension roller and/or the tape drum assembly Rollers in the tape path do not rotate freely Clean adhesive deposits from the surface, ends, and shafts of the rollers. Then lubricate roller shafts. Remove all lubricant from roller surfaces.
Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 2 inch Qty. 4 1 1 2 1 Part Number Description 78-8076-4500-3 78-8137-3311-6 78-8017-9173-8 78-8052-6602-6 78-8076-4726-4 Stud – Mounting Spring – Upper Extension Blade – 65mm/2.
3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 20 NA - ENG April 2016
Spare Parts/Service Information (continued) Replacement Parts Illustrations and Parts Lists AccuGlide™ 3 High Speed 2 Inch Upper Taping Head, Type 11400 AccuGlide™ 3 High Speed 2 Inch Lower Taping Head, Type 11400 1. Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers. 2. Refer to the figure or figures to determine the individual parts required and the parts reference number. 3.
3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 22 NA - ENG April 2016
AccuGlide™ 3 - 2" Tape Head Figures AccuGlide™ 3 - 2 inch Figure 10401 Figure 10925 Figure 10924 Figure 10923 Figure 10922 Figure 10919 Figure 10920 3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 23 Figure 10921 NA - ENG April 2016
AccuGlide™ 3 - 2" 26 27 3 28 2 4 8 1 29 29 25 27 15 16 24 11 17 19 17 18 12 13 13 13 13 20 10 21 9 5 7 23 23 Figure 10925 – Upper Head 3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 24 NA - ENG April 2016
AccuGlide™ 3 - 2" Figure 10925 – 2" Upper Head Ref. No. 3M Part No.
AccuGlide™ 3 - 2" 1 7 2 8 9 8 16 4 5 16 3 4 9 6 15 14 12 13 12 11 10 15 Figure 10922 – Upper and Lower Heads 3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 26 NA - ENG April 2016
AccuGlide™ 3 - 2" Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No.
AccuGlide™ 3 - 2" 1 7 2 8 9 8 16 4 5 16 3 4 9 6 15 14 12 13 12 11 10 15 Figure 10919 – Upper Head 3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 28 NA - ENG April 2016
AccuGlide™ 3 - 2" Figure 10919 – 2" Upper Head Ref. No. 3M Part No.
AccuGlide™ 3 - 2" 6 6 1 3 7 8 7 5 9 5 4 9 4 Figure 10923 – Upper and Lower Heads Figure 10923 Upper and Lower Heads 3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 30 NA - ENG April 2016
AccuGlide™ 3 - 2" Figure 10923 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buffing 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw – Bearing Shoulder 10923-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10923-7 78-8137-3305-8 Spacer – Applying Pivot 10923-8 78-8137-3306-6 Shaft – Pivot, Applying 10923-9 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.
AccuGlide™ 3 - 2" Figure 10921 – Upper and Lower Heads 3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 32 NA - ENG April 2016
AccuGlide™ 3 - 2" Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off Weldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext.
AccuGlide™ 3 - 2" 14 3 1 13 12 13 13 13 4 14 16 7 5 2 6 11 15 7 10 9 8 4 7 Figure 10401 – Upper and Lower Heads 3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 34 NA - ENG April 2016
AccuGlide™ 3 - 2" Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No.
AccuGlide™ 3 - 2" 23 23 7 5 9 10 21 20 13 13 12 13 19 17 18 17 16 15 11 24 13 27 25 29 29 8 1 4 3 2 28 27 26 26 Figure 10924 – Lower Head 3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 36 NA - ENG April 2016
AccuGlide™ 3 - 2" Figure 10924 – 2" Lower Head Ref. No. 3M Part No.
AccuGlide™ 3 - 2" 7 3 4 7 7 6 9 9 7 8 7 5 7 2 1 Figure 10920 – Lower Head 3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 38 NA - ENG April 2016
AccuGlide™ 3 - 2" Figure 10920– Lower Head Ref. No. 3M Part No.
3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 40 NA - ENG April 2016
3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 41 NA - ENG April 2016
3M-Matic™ Accuglide 3 - 2 Inch Taping Head Page 42 NA - ENG April 2016
Instructions and Parts List 3M-Matic™ Accuglide™ 3 Type 11400 Upper and Lower High Speed Taping Heads 3 Inch Serial #: For reference, record machine serial number here. Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand and follow all safety and operating instructions. Spare Parts It is recommended you immediately order the spare parts listed in the “Spare Parts/Service Information” section.
3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page ii NA - ENG April 2016
Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® Tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List Manual. Technical Assistance/Replacement Parts and Additional Manuals: Contact your local service provider help line at 1-800-328-1390.
3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page iv NA - ENG April 2016
Replacement Parts and Service Information (continued) To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List Manual.
3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page vi NA - ENG April 2016
Table of Contents - Manual 2: Accuglide 3 High Speed - 3 inch (Upper and Lower Taping Heads) Accuglide 3 High Speed Taping Head Manual - 3 inch Page Cover Page Replacement Parts and Service Information . . . . . . . . . . . . . . . . . . . . . i – ii Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii – v Equipment Warranty and Limited Remedy . . . . . . . . . . . . . . . . . . . . . . . . . vi Intended Use . . . . . . . . . . . . . . . . . . . . .
Warranty Warranty Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic™ Accuglide 3 Taping Head Type 11400 with the following warranties: 1.
Intended Use The intended use of the AccuGlide™ 3 Upper and Lower Taping Heads - 3 inch is to apply a “C” clip of Scotch® pressure-sensitive film box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M-Matic™ case sealers. The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers.
3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 2 NA - ENG April 2016
Taping Head Contents AccuGlide™ 3 High Speed - 3 inch Upper and Lower Taping Heads consist of: Qty.
Important Safeguards Explanation of Signal Word and Possible Consequences This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Caution Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage. Warning Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.
Important Safeguards (continued) Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.
Specifications 1. Tape: For use with Scotch® pressure-sensitive film box sealing tapes. 2. Tape Width: 48mm [2 inches] minimum to 72mm [3 inches] maximum. 3. Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® film tapes.) 4. Tape Application Leg Length - Standard: 70mm ± 6mm [2-3/4 inches ±1/4 inch] Tape Application Leg Length - Optional: 50mm ± 6mm [2 inches ± 1/4 inch] (See “Adjustments – Tape Leg Length.”) 5.
Specifications (continued) 405mm [16 in.] Maximum Roll Diameter 443mm [17-7/16 in.] 350mm [13-3/4 in.] 278mm [10-15/16 in.] 33mm [1-19/64 in.] 105mm [4-1/8 in.] 60mm [2-3/8 in.] End View Side View 405mm [16 in.] Maximum Roll Diameter M6 Mounting Holes 76mm [3 in.] 50mm Tape Leg 6mm [1/4 in.] Maximum 18mm [11/16 in.] 76mm [3 in.] 95mm [4 3/4 in.} *120mm [4 3/4 in.] Minimum Standard Head Spacing 142mm [5 5/8 in.} Box Feed Direction 18mm [11/16 in.] 6mm [1/4 in.] Maximum 445mm [17-1/2 in.
Installation WARNING • To reduce the risk associated with sharp blade hazards: - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. Receiving And Handling After the taping head assembly has been unpackaged, examine the unit for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative.
Operation Tape Drum Tape Supply Roll Tape Adhesive Side Applying Mechanism Spring Buffing Arm Cover Buffing Roller One-Way Tension Roller Tension Wrap Roller Knurled Roller Wrap Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side View) Orange Knife Guard Tape Cut-Off Knife Applying Roller Buffing Roller Buffing Arm Cover Applying Mechanism Spring Threading Needle Wrap Roller Knurled Roller Tension Wrap
Operation (continued) WARNING WARNING • To reduce the risk associated with sharp blade hazards: • To reduce the risk associated with shear, pinch, and entanglement hazards - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.
Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back flange of drum. Adhere tape lead end to threading needle as shown. Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller.
Maintenance The AccuGlide™ 3 High Speed 3 inch Taping Head has been designed for long, trouble free service. The taping head will perform best when it receives routine maintenance and cleaning. Taping head components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the head or to the product.
Maintenance (continued) Cleaning Regular slotted containers produce a great deal of dust and paper chips when conveyed through taping heads. If this dust is allowed to build-up on the heads, it can cause wear on the moving parts. Excessive dirt build-up should be wiped off with a damp cloth. Cleaning should be done once per month, depending on the number and type of boxes used.
Adjustments Tape Latch Alignment – Figure 5-1 The Latching tape drum assembly is preset to accommodate 48mm [2 inch] wide tape. Tape drum assembly is adjustable to provide alignment of narrower tapes. To move the latch to a position that corresponds to a new tape core width (Figure 5-1): Note – Excess braking force will cause poor tape application and may lead to tape tabbing on trailing tape leg. 1. Remove screw from the latch. 2. Move latch to position that corresponds to the tape core width. 3.
Adjustments (continued) Applying Mechanism Spring To obtain access to spring, remove taping head cover (four mounting screws). Replace cover to finish. A The applying mechanism spring, shownin Figures 5-4A and 5-4B, controls applying/buffing roller pressure on box and returns the mechanism to reset position. The spring pressure is pre-set, as shown in Figure 5-4A for normal operation, but is adjustable. If a tape gap appears on trailing surface of box increase spring pressure.
Adjustments (continued) Tape Leg Length Leading Tape Leg Length Adjustment – Figure 5-6 One-Way Tension Roller The one-way tension roller position is adjustable to control the leading tape leg length. Moving this roller farther away from the box top or bottom surface will decrease the leading leg length. Moving it closer to the box top or bottom surface will increase the leading leg length.
Toubleshooting Troubleshooting Guide Problem Cause The tape leg on the front of the The tape is threaded incorrectly case is too long Correction The tape must go around the wrap roller before going around the one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up between the knurled roller and its shaft. Clean and lubricate shaft. Remove all lubricant from roller surfaces.
Toubleshooting (continued) Troubleshooting Guide Problem Cause Correction Tape is tabbing on the trailing leg on the back of the box There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Adjust the one-way tension roller and/or the tape drum assembly Rollers in the tape path do not rotate freely Clean adhesive deposits from the surface, ends, and shafts of the rollers. Then lubricate roller shafts. Remove all lubricant from roller surfaces.
Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 3 inch Qty. 4 1 1 2 1 Part Number Description 78-8076-4500-3 78-8137-3311-6 78-8028-7899-7 78-8052-6602-6 78-8076-4726-4 Stud – Mounting Spring – Upper Extension Blade – 89mm/3.
3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 20 NA - ENG April 2016
Spare Parts/Service Information (continued) Replacement Parts Illustrations and Parts Lists AccuGlide™ 3 High Speed 3 inch Upper Taping Head, Type 11400 AccuGlide™ 3 High Speed 3 inch Lower Taping Head, Type 11400 1. Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers. 2. Refer to the figure or figures to determine the individual parts required and the parts reference number. 3.
3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 22 NA - ENG April 2016
AccuGlide™ 3 - 3” Tape Head AccuGlide™ 3 - 3 inch Figure 10402 Figure 10932 (Upper) Figure 10931 (Lower) Figure 10930 Figure 10929 Figure 10926 (Upper) Figure 10927 (Lower) 3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 23 Figure 10928 NA - ENG April 2016
AccuGlide™ 3 - 3” Figure 10932 – Upper Head 3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 24 NA - ENG April 2016
AccuGlide™ 3 - 3” Figure 10932 – Upper Head Ref. No. 3M Part No.
AccuGlide™ 3 - 3” 16 16 15 14 15 Figure 10929 – Upper and Lower Heads 3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 26 NA - ENG April 2016
AccuGlide™ 3 - 3” Figure 10929 – Upper and Lower Heads Ref. No. 3M Part No.
AccuGlide™ 3 - 3” 1 2 5 7 7 8 7 9 6 7 7 4 3 7 Figure 10926 – Upper Head 3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 28 NA - ENG April 2016
AccuGlide™ 3 - 3” Figure 10926 – Upper Head Ref. No. 3M Part No.
AccuGlide™ 3 - 3” 6 6 1 3 7 8 7 5 9 5 4 9 4 Figure 10930 – Upper and Lower Heads 3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 30 NA - ENG April 2016
AccuGlide™ 3 - 3” Figure 10930 – Upper and Lower Heads Ref. No. 3M Part No. Description 10930-1 78-8137-3302-5 Link – R/H Assembly 10930-3 78-8137-3314-0 Shaft – Pivot, Buffing 10930-4 78-8017-9082-1 Bearing – Special 30 mm 10930-5 78-8017-9106-8 Screw – Bearing Shoulder 10930-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10930-7 78-8137-3305-8 Spacer – Applying Pivot 10930-8 78-8137-3313-2 Shaft – Pivot, Applying 10930-9 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.
AccuGlide™ 3 - 3” 17 18 5 7 3 15 4 7 16 14 13 15 11 16 2 13 9 10 12 14 10 9 11 8 Figure 10928 – Upper and Lower Heads 3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 32 NA - ENG April 2016
AccuGlide™ 3 - 3” Figure 10928 – 3" Upper and Lower Heads Ref. No. 3M Part No. Description 10928-1 78-8070-1283-2 Frame – Cut-Off 10928-2 78-8028-7899-7 Knife – 89 mm/3.
AccuGlide™ 3 - 3” 13 14 3 1 13 12 13 13 13 4 14 4 20 7 16 9 17 5 15 2 8 10 11 6 9 7 7 Figure 10402 – Upper and Lower Heads 3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 34 NA - ENG April 2016
AccuGlide™ 3 - 3” Figure 10402 – 3" Latch Upper and Lower Heads Ref. No. 3M Part No.
AccuGlide™ 3 - 3” 23 23 7 5 9 10 21 20 31 13 31 13 12 13 19 17 18 17 16 15 11 24 32 27 25 29 29 8 1 4 3 2 28 27 26 26 Figure 10931 – Lower Head 3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 36 NA - ENG April 2016
AccuGlide™ 3 - 3” Figure 10931 – Lower Head Ref. No. 3M Part No.
AccuGlide™ 3 - 3” 7 3 4 7 7 6 9 7 8 7 5 7 2 1 Figure 10927 – Lower Head 3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 38 NA - ENG April 2016
AccuGlide™ 3 - 3” Figure 10927 – Lower Head Ref. No. 3M Part No.
3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 40 NA - ENG April 2016
3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 41 NA - ENG April 2016
3M-Matic™ Accuglide 3 - 3 Inch Taping Head Page 42 NA - ENG April 2016
